Gypsum Board Manufacturing Plant

Gypsum Board Manufacturing Plant Provider &#; AGICO CEMENT

We can provide a gypsum board manufacturing plant (plasterboard manufacturing plant) with an annual output ranging from 2 million square meters to 60 million square meters. AGICO is a trustable manufacturer of gypsum board production lines. We can offer gypsum board making machines, and we are also responsible for the whole gypsum board production line design, manufacturing, processing, guide installation and commissioning, training, etc. 

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Our gypsum board manufacturing plant can be used for various sizes of gypsum board as follows:

Thickness: 8-15mm

Width:mm

Length: -mm

• Common paper surface gypsum board (code name P)
• Fireproof paper surface gypsum board (code name H)
• Waterproof paper surface gypsum board (code name S)
• Waterproof & Fireproof paper surface gypsum board (code name SH)

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relevant parameter of gypsum board production line

*Table 1 dimensional deviation(unit:mm)

ItemLengthWidthThickness9.5&#;12dimensional deviation-6~0-5~0±0.5±0.6

*Table 2 areal density

Thickness/mmAreal density (kg/&#;)9.59.

*Table 3 breaking load

Plate thickness /mmBreaking load /N                LongitudinalTransverseAverageMinimumAverageMinimum9.

*Table4 Main raw material consumption/ m² of 1 &#; gypsum board

NO.Raw materialsDosage per square meter1Gypsum powder5.28kg/&#;2Water3.57kg/&#;3Face paper0.344kg/&#;4Starch20g/&#;5Foam agent4g/&#;6White latex4g/&#;7Electricity0.26 kWh/ m²our workshop

One-stop solution service

Design

Equipment Supply

Installation & Debugging

Personnel Training

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With competitive price and timely delivery, wuxing sincerely hope to be your supplier and partner.

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After-sale Service

To meet the different demands of customers, AGICO CEMENT provides every client with a one-stop solution service, as follows: 

1. First stage-after signing the contract

• design scheme of the gypsum board line and related configuration.
• gypsum board making machine of production line and guidance.
• regular update of equipment manufacturing progress.
• Factory trial installation of the production line equipment.
• packing and shipping.
• The engineer will come to guide the installation and debugging to ensure that the factory can produce high-quality gypsum board (the installation and debugging fee will be paid separately).
• training staff.

2. second-stage: after the gypsum board plant is complete and put into operation(including paid service): 

• one year warranty(free)
• 24-hours online quick reply(free).
•  the technical team offers online service once a year(free).
• lifetime maintenance service of equipment(charged after a one-year warranty).
• Lifetime continuous supply of spare parts/accessories. (paid)
• We can provide engineers with on-site technical services according to their real needs(paid)
• Engineers are stationed in the factory to give technical support. (paid)
• AGICO CEMENT can offer service as a third partner. (paid)

Gypsum Board Plant Projects

some successful cases

Introduction of raw materials of gypsum board product plant

The gypsum ores are crushed into small granules of the size less than 30mm, conveyed to mills to complete selecting and separating, and then the qualified powder are delivered into fluidized bed boiler for calcinations while the rest return to the mill. The qualified gypsum powders are carried into the storage bin or workshop for further use.

In the past, desulfurized gypsum slag was often treated by landfill, which seriously polluted the environment and occupied cultivated land. Now, the desulfurized gypsum slag can be made into gypsum powder for construction after being processed by DSJ series drying hammer mills, turning waste into treasure. Moreover, the performance of gypsum powder made by DSJ series drying hammer mills is exceeding than natural gypsum, and it is a high-quality raw material for manufacturing gypsum board.

Gypsum powder is one of the five major gel materials and occupies an important position in the national economy. The gypsum powder production line is to calcinate natural dihydrate gypsum ore (raw gypsum) or industrial by-product gypsum (desulfurized gypsum, phosphogypsum, etc.) at a certain temperature. It is ground to make the dihydrate gypsum dehydrated and decomposed. The product with β hemihydrate gypsum as the main component is the building gypsum (commonly known as plaster of gypsum).

The gypsum and FGD gypsum are fed from the inlet, effective contacting the surface of the heat exchange tube in the shell, and be burnt by the fume as a medium from the fluidized bed boiler and finally collected in the discharge outlet. Owing to the indirect heat exchange, the shell obtains higher regional vapor pressure which has positive effects on the quality of products. Moreover, there is no direct contact between the gypsum and heat carrier that keeps the maximum purity of the products. Indirect heat exchange model of rotating calcinations technique can effectively protect the gypsum against semi-hydrated gypsum by balancing the strength of the calcinations. This processing, adopting the advanced technology and taking the fluidized bed boiler as the heat source, which lowers the consumption of coal to its fullest extent and makes the full use of heat with output 100-t, is the ideal equipment for the calcinations of gypsum industry.

Based on Gypsum Plaster Manufacturing Process requirements, the construction gypsum product lines include crusher, mills, calcinations, storage and conveyor and control systems.

Crushing system

The gypsum ores are fed into crusher by the vibrating feeder, and crushed into small granules of the size less than 30mm for later use. Based on size of products and capacity requirements, the appropriate models can be adopted, like jaw crusher, hammer mills and impact crusher, etc. The dust collector is optional in order to keep the environment clean and satisfy the emission requirements.

Conveying system

The crusher gypsum is conveyed into the storage bin by the lifter. The design of the storage bin is based on requirements of the storage time to ensure stable supply.

Mill system

The materials are fed evenly and continuously into the mill by the vibrating feeder for grinding, and then the ground gypsum are blowing out by the blower for the analyzer to classify. The qualified powders go with the wind to the collector and are discharged by the tube as the final products which fall on the auger conveyors for the next stages of calcinations. It is close-recycled that the whole wind system is and adopts the bag filter between the wind collector and blowers, which filter the dust in the air and release into the atmosphere so as to prevent environment from pollution. The material sizes through mill system are changed from 0-30mm to 80-120 mesh and satisfy the gypsum requirements.

The mill system includes a lifter, storage bin, vibrating feeder, mills, auger conveyor and bag-type collector. The mill is adopting our latest patented Euro-typed miller (patented number is ZL 2 .8&#;ZL 2 .8&#;ZL 2 .9). There is an inside classifier, no necessity of outside one, which simplify the process.

Calcinations system

It includes the lifter, fluidized bed boiler, electro-static dust remover, roots blower, etc. The fluidized bed boiler is the most widely-used calcinations equipments in our country at present, which features smart shape, great capacity and simple structure, low failure rate and compact shape, low consumption, easy operation and self-control materialization, good quality of gypsum with ideal composure and stable physical performance, low operation cost, etc. It is widely used in the calcinations process of natural gypsum and chemical gypsum.

Control system

It takes the advanced centralized-control technology, DCS control and PLC control, adopting the well-known branded controls elements.

If you want to learn more, please visit our website Plasterboard production machinery.