Welding Positioner (Rotary)-DIY
Welding Positioner (Rotary)-DIY
back to some of these projects...
ive had one of the two copper pieces for a while... i sent my friend some copper to make my threaded adapter... i picked up a 6" chuck, 3 jaw self centering... though I wish I would have found a slimmer one.. this one will work perfect... the chuck would not work with the backing plate i have.. .instead of getting a new one, and so that i could keep the 1" shaft setup, I programmed a simple adapter plate... and had my machinist cut it on his cnc.... as i have done for a ton of projects...
here is where i am at right now, currently looking for a motor and controller, for a decent deal... still trying to keep this budget friendly... but may program something for the laser to cut, so that i can puzzle piece a nice tilting setup/enclosure together... and this way anyone who likes how this comes put, for the budget, can have a head start too...
i programmed it where it would fit very tightly inside the recessed portion of the chuck...
and added threaded holes to bolt the original backing plate on...
Well... thought I would jump back on some of my projects... the surgery recovery, has been crazy.. but seeing the light of day! Have been fighting cancer for over a year now... and was in a very bad situation... this was hopefully the last of 3 major surgeries I had following the conventional treatment plan for my fight... things have gone as well as they could, though with complications. The most important thing is that I am now cancer free... just need to fight the side effects of treatment/recover and keep up the fight, so that I am doing everything in my power to keep it from coming back... anyhow...back to some of these projects...ive had one of the two copper pieces for a while... i sent my friend some copper to make my threaded adapter... i picked up a 6" chuck, 3 jaw self centering... though I wish I would have found a slimmer one.. this one will work perfect... the chuck would not work with the backing plate i have.. .instead of getting a new one, and so that i could keep the 1" shaft setup, I programmed a simple adapter plate... and had my machinist cut it on his cnc.... as i have done for a ton of projects...here is where i am at right now, currently looking for a motor and controller, for a decent deal... still trying to keep this budget friendly... but may program something for the laser to cut, so that i can puzzle piece a nice tilting setup/enclosure together... and this way anyone who likes how this comes put, for the budget, can have a head start too...i programmed it where it would fit very tightly inside the recessed portion of the chuck...and added threaded holes to bolt the original backing plate on...
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Everything You Need to Know About Welding Positioners
For companies who have the know-how to build positioners, it may seem cost-effective. But consider the time, resources, and specialized skills required. Positioner design and fabrication require state-of-the-art tools and a significant time investment to meet quality and safety standards.
For those lacking expertise, the learning curve is steep. Reliable and effective positioners require an understanding of technical specifications, material properties, electrical/servo control and safety requirements.
Is it worth diverting time, resources, and focus from core operations? Outsourcing to trusted industry experts is often the answer.
Outsourcing the design and fabrication of your welding positioners can offer significant advantages for your operations.
Access to Expertise:
Outsourcing provides you with access to skilled experts in the field of welding positioner design and production. These experts are well-versed in the latest technologies and have a deep understanding of the nuances of different welding methods and materials.
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Cost Savings:
Outsourcing can often be more cost-effective than maintaining an in-house team for positioner design and production. You can save on costs associated with training, equipment, and maintenance, freeing up resources for other areas of your operations.
Quality Assurance:
Professional service providers are committed to delivering high-quality products that meet industry standards. You can be assured of receiving a well-designed and fabricated positioner that enhances the efficiency and quality of your welding operations.
Customized Solutions:
Outsourcing allows you to benefit from tailor-made solutions that meet your specific needs. Service providers can design and fabricate positioners that are perfectly suited to your operations, taking into account factors such as the size and shape of your workpieces and the specific welding methods you employ.
Faster Turnaround Times:
Service providers who specialize in positioner design and fabrication can often deliver faster turnaround times than in-house teams. This means you can get your positioners up and running more quickly, reducing downtime in your operations.
Mitigating Risks:
Outsourcing can help mitigate risks associated with design and fabrication errors. In the event of any issues, the service provider is responsible for rectifying them, ensuring that your operations are not unduly disrupted.
By outsourcing the design and fabrication of your welding positioners, you can leverage the knowledge and skills of specialists while saving time and resources, ensuring high-quality results, and receiving customized solutions.
Are you interested in learning more about Light Duty Welding Positioner? Contact us today to secure an expert consultation!
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