4 Advice to Choose a german type axle manufacturer
Classification of Semi Trailer Axle
A semi trailer is one of the main transportation equipment for cargo transportation in the world. The semi-trailer axle is the core component of a semi-trailer. Semi trailers in different countries and regions are equipped with different styles of axles.
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The semi-trailer axle is mainly composed of four major parts:
a. The axle body assembly (including an axle tube, brake base plates, air chamber supports, camshaft supports, etc.).
b. The camshaft assembly (including camshafts, slack adjusters, camshaft repair kits, etc.).
c. The brake assembly (including brake shoes, brake linings, tension springs, etc.).
d. The wheel end assembly (including brake/wheel hubs, brake drums, oil seals, bearings, axle nuts, hub caps, etc.).
Figure 1: axle structure of semi-trailer
Semi trailer axles mainly include three series.
1. American Series Axle
This kind of axle is one of the most widely used semi-trailer axle series in the world. The main markets for American Series axles are the Americas and China. They are also used in other regions such as Asia, Africa, and some European countries and regions.
This series of axle includes light duty axles (load capacity includes 8 tons, 9 tons, 10 tons, 11.5 tons and 12 tons), medium duty axles (load capacity includes 13 tons, 14 tons and 15 tons), and heavy duty axles (load capacity includes 16 tons, 18 tons and 20 tons).
There are two kinds of axle beams: square axle beams and round axle beams. Light-duty axles with a rated load of 8 to 12 tons generally use square axle beams of 120x120mm or 127x127mm, or round axle beams with an outer diameter of Φ127mm
Medium duty and heavy duty axles with a rated load of 13 tons ~ 20 tons generally use square axle beams of 150×150mm, or round axle beams with an outer diameter Φ146mm.
According to the different using requirements and the special design of some parts, American series axles can be divided into:
1) Inboard Drum Axle Series:
The flange’s outer surface of this axle’s brake drum is located on the inner surface of the hub flange. For inboard drum axles, when maintaining and replacing parts of the brake system, it is necessary to unscrew the hub cover and remove the bearing locknut, so that the tire, the wheel hub, the brake drum, the bearings, etc. can be removed together from the beam for maintenance and replacement.
Figure 2: Inboard drum type American semi-trailer axle
2) Outboard Drum Axle Series
The flange’s inner surface of this axle’s brake drum is located on the outer surface of the hub flange. For outboard drum axles, when maintaining and replacing brake system parts, it is only necessary to unscrew all wheel nuts and remove tires and brake drums.
Figure 3: Outboard drum type American semi-trailer axle
3) Spoke Wheel Hub Series Axle
This axle uses special five-spoke hubs, six-spoke hubs, eight-spoke hubs, or ten-spoke hubs to replace the ordinary wheel hubs. It is used with demountable wheel rims and spacers.
Figure 4: Spoke type semi trailer axle
4) Low Bed Series Axle
The outer diameter of this series axle’s brake shoe is Φ311x190mm, which is much smaller than the diameter of common axle brakes. This axle can be matched with smaller wheel rims and tires, effectively reducing the body height of semi-trailers, and is widely used in car transportation semi-trailers and low bed semi-trailers.
Figure 5: Low bed type semi trailer axle
5) Full Drop Series Axle
The axle's beam is full dropped, which can reduce the trailer body height.
Figure 6: Full drop type semi trailer axle
6) Drop Centre Series Axle
The centre concave structure of this axle’s beam can effectively avoid the interference between the axle beam and the transmission axle.
Figure 7: Drop Centre type semi trailer axle
7) Disc Brake Series Axle
Compare with the drum series axles, the disc brake series axles have a simpler structure, and the brake friction surfaces are directly exposed to the air, and the heat dissipation is better, which effectively avoid the phenomenon of thermal degradation. Both sides of the brake disc bear compressive stress and have good crack resistance under continuous braking. The left and right disc braking forces are more balanced, and the braking system responds faster. Therefore, the safety of the vehicle is improved.
Figure 8: Disc Brake Series semi trailer axle
8) Idler Axle
An idler axle does not have braking unit and only plays the role of supporting and bearing. This axle is usually used in low-speed and light load environment.
Figure 9: Idler Axle
2. Europe Series Axle
The main markets for Europe series axles are European countries. They are also used in other countries such as the Middle-east countries, African countries and some Asian countries.
This series of axles have the following characteristics: the axle beam adopts a reinforced square section steel beam, and the axle beam is designed with an outward inclination angle of 1 °, which can effectively ensure the loading of the axle. All parts of the brake shoe have no left and right distinctions and can be interchanged freely. The brake shoe and the support pin use a bayonet link, which is convenient for installation, self-compensation, quick return, and good braking effect. On the axle spindle two bearings, one large and one small, are installed, which is convenient for installation and maintenance.
This series of axles can be divided into the following three categories:
1) Drum Series Axle
Its rated load includes 10 tons, 12 tons, 14 tons, 16 tons, 18 tons and 20 tons.
Figure 10: Drum Series German type semi trailer axle
2) Spoke Series Axle
Its rated load includes 12 tons, 14 tons and 16 tons.
Figure 11: Spoke Series German type semi trailer axle
3) Disc Brake Series Axle
Figure 12: Disc Brake Series German type semi trailer axle
3. Other Axle Series
Semi-traile axles in different regions in the world have their own characteristics. According to their market characteristics, there are many other series axles. A few examples are as follows:
1) South African Axle
The rated load capacity of this type axle is generally 13 tons, and the main markets are South Africa and its surrounding countries.
Figure 13: South African type semi trailer axle
2) Brazilian Axle
The rated load capacity of this type axle is generally 13 tons, and its hubs and brake drums are specially customized. The main markets are South American countries.
Figure 14: Brazilian type semi trailer axle
3) Thailand Axle
The rated load capacity of this axle is 13 tons, 14 tons and 16 tons. The main markets are Thailand and Southeast Asian countries.
Figure 15: Thailand type semi trailer axle
4) York Axle
The rated load of this axle is 13 tons, 14 tons and 16 tons. The main markets are Southeast Asian countries.
Figure 16: York type semi trailer axle
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Germany Type Mechanical Suspension for Trailers
Product Description
A trailer axle is an essential component that connects the trailer wheels to the vehicle's chassis. The axle's primary function is to transfer the load from the trailer to the wheels and ultimately to the road surface.
Axles are designed with specific load capacity and are selected based on the weight of the trailer and the expected load. There are different types of axles available, including single, tandem, and tri-axle configurations, with each designed to support a varying amount of weight.
Axle alignment is critical to ensure proper handling and safe operation of the trailer. Factors such as suspension type, brake configuration, and tire size must also be considered when selecting and configuring the trailer axle.
Proper maintenance of the axle, including lubrication, inspection, and alignment checks, is crucial to ensure safe and reliable operation of the trailer.
Axle Type
L4
Wheer Fixing
Bearing
Max
L2
L3
GM Center
Studs
L1
Rimis
Axle
Capacity
Track
Brake Size
Center
Axle Tube
Distance
D1
D2
Total
Recommended
Weight
(T)
(mm)
(mm)
Distance of
(mm)
of Brake
P.C.D.
Hole
Length
to use
(kg)
Spring Seat
Chamber
(mm)
Diameter
(mm)
(mm)
(mm)
(mm)
CK12FB03G1DE
12
1840
∈420x180
≥940
150x150x12
440
10-M22x1.5
335
281
2172
7.5V-20
380
(Ouer)33213(lnner)33118
CK13FB03G2DE
13
1840
∈420x200
≥940
150x150x12
375
10-M22x1.5
335
281
2170
7.5V-20
381
CK14FB03G2FG
14
1860
∈420x200
≥950
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150x150x14
380
10-M22x1.5
335
281
2222
8.00V-20
412
(Outer)33215 dnneri32219
CK16FB0GG2HI
16
1860
∈420x200
≥950
150x150x16
380
10-M22x1.5
335
281
2293
8.50V-20
439
(Outer)32314(lnner)32222
CK18FBC3GHI
18
1860
∈420x220
≥950
150x150x18
380
10-M22x1.5
335
281
2293
8.50V-20
454
(Outer)32314(lnner)32222
1. One-piece shaft tube, high strength, comfortable appearance.
2. Compared with other axles of the same load, it is light in weight and low in price.
3. Using non-asbestos friction plate, more environmentally friendly.
4. Adopting international general specifications, maintenance is convenient, fast and low cost.
Product Name
Trailer Rear Axle
Type
American drum type
Capacity
13T, 15T, 16T, 20T
Total Length
About 2200 mm (According to the model)
Weight
About 380 KG (According to the model)
Material
Iron
Color
Black
Package
Carton, wooden box
Quality
Super
Port
China Port
Payment
T/T, L/C, D/P, D/A, MoneyGram, Credit Card, PayPal, Western Union
Service
OEM, ODM
Accessories
It adopts high-quality accessories from major brands at home and abroad, and global standard American
axle specifications. It has strong practicability, low price and convenient maintenance.
Axle
The factory produces its own shaft tube with quality assurance and cost advantage. The assembly process
strictly abides by international quality standards to create high-quality products.
Recommended Products
Company Profile
Nanou Company Co., Ltd. is a special trailer manufacturer located in Quanpu Industrial Park, Liangshan, Shandong Province.
The company is located in the famous Water Marginh hometown, east of Beijing-Hangzhou Grand Canal, west of Beijing-Kowloon Railway, south of Heze, the hometown of peony, north of Yellow River, near the exit of National Highway 220 Jinhe Expressway, with convenient transportation and pleasant scenery.
We are the full-size Modified Truck enterprise which integrates the design of product, scientific research developing, production and sale together, possessing subsidiary companies of automobile production, automobile trade and automobile fittings production, etc. Our leading products include "Nanou" brand semi-trailers, tipper, fuel tanker, particle material tanker, bulk cement tanker, concrete mixer truck, wrecker trucks, LNG, CNG, and other special vehicles.
We strictly adhere to the service idea of customer centricity and customer satisfaction, so as to provide customers with better and faster honest service.
Over the years, we have always adhered to the business strategy of "innovation, development" and the concept of "quality is the life of the enterprise, talent is the foundation of the enterprise, customer is the god of the enterprise, management is the soul of the enterprise".
Now, Nanou trailers are widely exported to most Africa market (such as Algeria, Zimbabwe, Ethiopia, Kenya, Nigeria, Sudan, Malawi, Tanzania, Cameroon, Ghana, Qatar)and Dubai, Saudi Arabia, Iran, Malaysia, Philippines, Vietnam, Pakistan, Russia, and Central& South America market.
If you are interested in any of our products or would like to discuss a custom order, please feel free to contact us.
We are looking forward to forming successful business relationships with new clients around the world in the near future.
WHY CHOOSE US?
1. Advanced equipment, the use of precision CNC spinning machine automatic molding, surface spiral marks uniform, beautiful, shape in line with Europe, the United States popular style, with good "dynamic balance" performance.
2. Our company has seven rim production lines, including four steel rim production lines and three tubeless rim production lines. Tubeless rim forming, using slagging, rolling and end cutting three processes independently completed. On-line test tire mounting surface size, to ensure the quality of the rim. Rim gas seal checked.
3. Our company has five wheel assembly lines, which can ensure the accuracy of composite steel rings through four-point detection device. Assembly welding using the original imported American Lincoln welding machine automatic welding. Make full use of imported German SAXON dynamic balance detection device to realize online full check wheel dynamic balance.
4. The company has three coating production lines, which carry out automatic oil removal and rust removal on the surface of the steel ring, and cover the outer layer with dense phosphating film to enhance the corrosion resistance of the coating.
5, the outer coating according to your needs, choose paint coating or powder coating. PPG coating is selected for paint coating, and Wagna spraying system of the world famous brand is selected for powder coating equipment. Valspar brand is selected for powder coating. The finished wheel is regularly tested by salt spray test for 720 hours. Coating quality to reach the international first-class level.
Packaging & Shipping
FAQ
A. What are our advantages compared with other manufacturers
Competive Price
- We work as the leading dealers of various leading China Semi Trailers manufacturers/factories.From numerous comparison and feedback from clients, our price is more competitive than manufacturers/factories.Quick Response
- Our team is consisted of a group of diligent and enterprising people, working 24/7 to respond client inquiries and questions all the time. Most problems can be solved within 12 hours.Fast Delivery
- Normally it will take more than 25-45 days for manufacturers/ factories to produce the ordered trailers, while we have a variety of resources, locally and nation widely, to receive trailers in timely manner. In 80% circumstance, we can have a 15-20 days delivery of regular trailers for our clients.High Quality
- Every process of choose material ,welding ,sand blasting,painting with detailed inspection,accept 100% inspection during production and after production.
B. Which payment terms can we accept?
Normally we can work on T/T term or L/C term.
On T/T term, 30% down payment is required in advance, 70% balance shall be settled before delivery, or against the copy of original B/L for regular client.
On L/C term, normally need 30% down payment by T/T, 70% by L/C at sight. a 100% irrevocable L/C without "soft clauses" can be accepted sometimes. Please seek the advice from the individual sales manager whom you work with.
C. How long will our price be valid?
Price with long valid time -- We are a tender and friendly supplier, never greedy on windfall profit. Basically, our price remains stable through the year. We only adjust our price based on two situations: The rate of USD:RMB varies significantly according to the international currency exchange rates. Manufacturers/factories adjusted the trailer price, because of the increasing labor cost and raw material cost.
D. What logistics ways we can work for shipment?
We can ship all trailer by various transportation tools.
For 90% of our shipment, we will go by sea, to all main continents such as South America, Middle East, Africa, Oceania etc, either by container or RoRo/Bulk Shipment.
For neighborhood countries of China, such as Russia, Tajikistan, Kazakhstan,Mongolia etc, we can ship trucks by road or railway.
For light spare parts in urgent demand, we can ship it by international courier service, such as DHL, TNT, UPS, or Fedex.
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