5 Must-Have Features in a Self Propelled Aerial Lift
15 Aerial Lift Safety Tips for Operators, Managers, and ...
This article is all about aerial lift safety tips for operators, managers, and pedestrians.
If you want to learn more, please visit our website Felici.
In it, youll learn:
- What an aerial lift is
- The most common aerial lifts hazards
- 15 aerial work platforms safety tips
Lets get started!
What Is an Aerial Lift?Today, many job sites prefer aerial lifts to ladders and scaffolding because of their flexibility and mobility.
But theres some confusion about what exactly aerial lifts are.
And since aerial lifts are usually used in the workplace, it makes sense to go to OSHA for the definition.
So, what does OSHA consider an aerial lift?
OSHA gives the following definition:
An aerial lift is any vehicle-mounted device, telescoping or articulating, used to elevate personnel, including:
- Extendable boom platforms
- Aerial ladders
- Articulating (jointed) boom platforms
- Vertical towers, and
- Any combination of the above.
OSHA Standard .67(a)(2)
Its important to note that this definition does not include scissor lifts.
Instead, those are considered scaffolding.
What Are Aerial Lifts Used For?
Aerial lifts help people and equipment reach levels of heights that they or other types of machines cannot reach.
Theyre used in many industries including:
- Construction
- Building maintenance
- Safety inspections
- Electric or line repair
What Are the Most Common Aerial Lift Hazards?
According to OSHA, the following hazards can lead to injury or death:
Electrocution
Electric shock can occur from contact with power lines, electrical wires, and conductors.
Electric shock can also transfer to you through the machine if it lacks insulation and touches a power line.
Falling Objects
Objects falling from the lift, such as tools or materials, can strike someone beneath the lift.
And this can cause serious injury or death.
Tip-Overs
Aerial lifts become less stable as their height increases.
Because of the increased instability, tip-overs can occur because of the slightest obstacles like debris, uneven terrain, holes, or inclines.
Falling from Height
Operators can be ejected from the platform while the aerial lift is operating.
Falls usually occur when an operator isnt wearing a harness or fails to hook their harness to the platform properly.
Structural Failures
Structural failures can cause the aerial lift to collapse.
This can happen if the machine is defective or overloaded.
Entanglements
Aerial lifts have many moving parts like cords, chains, pulleys, and ropes.
And each of these can create pinch points and entanglements, resulting in serious injuries.
Collisions
Collisions occur most often when the aerial lift is operating in high-traffic areas.
Collision hazards can also happen when contact is made with overhead obstructions.
15 Aerial Lift Safety Tips1. Know the Rules
OSHA and ANSI specify the safety regulations and standards for aerial lift usage and handling.
OSHA provides regulations, which are the legal rules and guidelines that employers, users, and operators need to abide by.
ANSI, on the other hand, formulates the industry standards for aerial lift design and usage.
In that sense, ANSI rules are voluntary not legal requirements.
So does that mean you dont have to follow them?
Not necessarily.
Thats because OSHA often incorporates ANSIs rules into their own.
And that effectively makes the ANSI rules the law.
So, what are the OSHA boom lift safety requirements?
They are:
Now, what are ANSIs aerial lift rules?
Theyre contained within the ANSI A92 standard.
2. Make Sure Your Employees Are Trained
Is aerial lift training OSHA-required?
Answer: Yes.
OSHA mandates that Only trained and authorized persons are allowed to operate an aerial lift.
So what should this training include?
-
Explanations of electrical, fall, and falling object hazards
-
Procedures for dealing with hazards
-
Recognizing and avoiding unsafe conditions in the work setting
-
How to correctly operate the lift (including maximum intended load and load capacity)
-
Demonstrations of the skills and knowledge needed to operate an aerial lift before using it on the job
-
When and how to perform inspections
-
Manufacturers requirements
Aerial lift safety training isnt a one and done thing, either.
Instead, OSHA mandates retraining in several circumstances, including:
-
When operators are using a different aerial lift type than theyre trained on
-
An accident occurs
-
A new hazard is discovered
-
Operators are observed using an aerial lift improperly
Now, ANSI has additional training regulations in place that you should be aware of.
These regulations apply to owners, users, supervisors, maintenance personnel, passengers, and operators.
Some of the key training requirements of the A92 standard are:
-
All supervisors who oversee personnel operating aerial lifts need to have specific supervisor training
-
All operators previous aerial lift training is now null and void, and they need to be re-trained under the new standards
-
All platform occupants must have a basic level of knowledge to work safely on aerial lifts, including how to operate the controls in an emergency
For more information on ANSIs aerial lift training standards, you can read this helpful guide from Genie.
3. Be Vigilant Around Power Lines
Working at height with aerial lifts can often mean working around power lines.
And getting an electric shock from a live power line is obviously a serious hazard.
So when working near a power line, aerial lift operators should:
-
Inspect the work area for cables and live power lines
-
Always treat overhead power lines as energized. Do this even if they appear insulated or down
-
Always wear the correct PPE when operating the lift near a power line
-
Maintain a minimum clearance of at least 10 feet away from the overhead line
-
Keep any conductive object that can contact the power line a minimum of 10 feet away from it
-
Shield any power cables
-
Only use insulated aerial lifts designed to work near power lines
-
Ensure that workers are adequately trained and have certified electrical training
4. Watch Out for Pedestrians
Pedestrians face several dangers when near aerial lifts.
These include:
- Being struck or run over
- Being crushed by a lowering platform
- Being struck by falling objects
So, keeping pedestrians safe around aerial lifts is crucial.
An effective way to do this is by implementing traffic control measures.
What should that entail?
OSHAs guidelines on this include:
-
Placing an advanced warning sign
-
Setting up safety cones or barricades
-
Roping the area off
-
Using caution when lowering the platform
-
Guiding motorists through the traffic control zone
-
Installing screens between the toe boards and guardrails to protect pedestrians and workers underneath from falling objects
One of the most dangerous situations for pedestrians is when aerial lift operators cannot see around them.
So many folks wonder: Do you need a spotter for an aerial lift?
And the answer is that anytime theres a hazard present, you should have a spotter.
After all, spotters can help guide the operator as well as keep pedestrians out of harms way.
5. Inspect Your Work Zone First
Work zones can have many risks that threaten the safe operation of aerial lifts.
And so OSHA requires that work zones be inspected for hazards.
Workers must then take corrective actions to eliminate all threats before and during aerial lift operations.
Some of these hazards to look out for include:
-
Potholes, drop-offs, holes, loose dirt, slope, ditches, bumps, and other unstable surfaces
-
Debris and other floor obstructions
-
Overhead obstructions like electric power lines and communication cables
-
Inadequate ceiling heights
-
High wind, ice, snow, and other severe weather conditions
-
Other aerial lifts within close proximity
6. Watch Your Overhead While Raising
You must pay attention to any overhead obstructions while raising the platform.
Otherwise, you can risk crushing yourself or the lift.
If youre working indoors, the overhead hazards to watch for are:
- Ceilings
- Sprinklers
- Heating/cooling units
- Fans
- Pipes
- Lights
And when youre working outside, watch out for:
- Electrical power lines
- Communication cables
- Cranes or other lifts within the work zone
7. Wear Fall Protection
Fall protection should be a key item in your aerial lift safety checklist.
Aerial lift operators and users should wear harnesses attached to the lifting platform.
These help in case the operator falls out of the platform or bucket.
But not just any aerial lift safety harness will do.
Rather, you should wear a body harness not just a body belt.
Why?
Because a body belt only fits around the operators waist.
And if the operator falls, the body belt can cause severe injury to the spine or asphyxiation by compressing the lungs.
A body harness, on the other hand, fits around the operators legs, arms, and torso.
And in the event of a fall, the operator is at a lower risk of injury to their organs or skeletal system.
there are hazards associated with body belts that are greatly reduced by the substitution of body harnesses. Accordingly, we believe that body harnesses rather than body belts are the appropriate form of fall protection for employees working on elevated powered industrial truck platforms.
OSHA
Besides the body harness itself, youll need to ensure operators are attached with a lanyard.
And part of that includes making sure that the lanyard is the proper length.
The lanyard length must take into account the workers height and the lifts platform height along with a three-foot safety margin.
So heres the lanyard length formula:
- Take the platform height
- Subtract the height of the operator
- Subtract 3 feet
The result is the maximum lanyard length.
8. Be Aware of Slopes
Slopes can present a heightened risk of boom lift tip-overs.
So if possible, avoid using the lift on slopes.
But if you must, do so with extreme caution.
Heres how:
First, check if your aerial lift is rated to work on an incline.
If it is, youll next need to find your lifts allowed maximum slope or safe working angle.
Where can you find this?
Its often specified on the manufacturers identification plate or marked by a decal on the platform.
If not, check the operators manual.
If your lift can handle the slope youve encountered, follow these safety tips for navigating slopes:
-
Only trained operators should move machines on a slope
-
Make sure to turn on the aerial lifts slope sensor. An audible alarm will alert the operator if the lift reaches a slope
-
Use the right outriggers and position them properly for the slope
-
Install wheel chocks if the manufacturer allows
-
Limit the lifts stowed driving speed according to the slopes surface traction
-
Do not raise or extend the boom arm unless on a level, firm surface
9. Watch Out for Falling Objects
Aerial lift operators often have tools and materials in the basket.
But these can easily fall and cause injury or death, especially considering an elevated platform can be 45 feet or higher.
Of course, you cant always tell when objects will fall.
But you can take measures to prevent it from happening, including:
-
Having OSHA-approved dropped object prevention training
-
Wear hard hats and steel-toe shoes if working around aerial lifts
-
Use debris nets. The right debris nets will help workers to easily collect items that fall from the lift and protect the workers and bystanders below the lifts
-
Use toe boards. This is a piece of wood or metal placed on an aerial lift to prevent objects and tools from falling off the lift
-
Ensure the aerial work surface has no loose objects that can fall. Secure any small tools or hardware to prevent falling objects
-
Organize your bucket/platform. Know where everything is to eliminate clumsy, awkward actions that could result in dropped objects
10. Check the Weight Limit
Weight limits for aerial lifts include the operator, tools, equipment, and supplies on the platform.
Its important to know how much weight an aerial lift can hold to support your work.
You should always be aware of the limits and be sure never to exceed the lifts manufacturer-provided maximum operating weight capacity.
OSHA Standard .453(b)(2)(vi)
Otherwise, you can risk collapsing the lift and causing serious injury.
So, how much weight can a boom lift lift?
Different aerial lifts types have different platform weight limits.
For example, the weight limit of boom lifts ranges from 350 lbs. to 1,000 lbs., with 500 lbs. being the most common.
Vertical man lifts, on the other hand, are generally rated for up to 350 lbs.
If youre not sure of the weight limit of your aerial lift, heres how to check:
- Check the owners manual
- Check the lifts data plate
- Check if a decal marks it on the platform
11. Never Use an Aerial Lift as a Crane
A common question folks have is: Can you use an aerial lift as a crane?
As you can tell from this sections heading (and if you read tip #10), the answer is No.
Aerial lifts are designed for elevating personnel, tools, and some materials.
But theyre not designed to lift heavy loads.
Using an aerial lift as a crane can cause the mechanical components to fail, leading to injury and possible death.
So if you need to lift heavy materials, use a forklift, telehandler, or crane instead.
12. Inspect Before Operating
How often do aerial lifts need to be inspected?
Answer: OSHA requires a pre-start inspection before every work shift.
This is to verify that the aerial lift and all its components are safe and in good operating condition.
So whats involved in aerial lift inspections?
Step #1: Start with the vehicle itself
This includes:
-
Checking fluid levels (oil, hydraulic, fuel, and coolant)
-
Verifying that there are no leaks
-
Checking the battery level and charger
-
Inspecting the wheels and tires
-
Testing the lower-level controls
-
Testing the steering and brakes
-
Checking the horn, lights, gauges, and backup alarms
Step #2: Verify the lifts components
This includes the:
-
Operating and emergency controls
-
Hydraulic, electrical, fuel, and pneumatic systems
-
Guardrail systems, cable, and wiring harnesses
-
Personal protective devices
-
Insulating components, including fiberglass
-
Verifying loose or missing parts
-
Replacing unreadable or missing placards or warnings, including operational, control, and instructional markings
-
Checking locking pins and mechanical fasteners
-
Inspecting outriggers, stabilizers, and wheel chocks
Make sure you perform these inspections and tests before loading any workers or supplies.
13. Keep Up on Maintenance
Aerial lifts are like any other vehicle or piece of equipment they need regular maintenance.
Maintenance helps keep the lift safe and in proper operating condition, improving its productivity.
It also saves money on repairs and extends the equipments life.
So, how often should you perform maintenance on your aerial lift?
ANSI standards (ANSI/SIA 92.6-) recommend both frequent and annual aerial lift maintenance performed by a qualified mechanic or technician.
Frequent inspections should occur every three months or 150 hours (whichever comes first) or if the lift hasnt been in use for more than three months.
Annual inspections must occur within 13 months of the most recent annual inspection.
To learn more about aerial lift maintenance, you can read our guide.
14. Check the Wind Speed
Aerial lifts are susceptible to wind since they operate at elevated heights.
And too much wind can tip over the aerial lift.
So, you need to know the wind speed limit for the area youre operating in to avoid exceeding the lifts rating.
When is it too windy to use a boom lift?
The general rule of thumb is that the max wind speed for a boom lift is 28 mph.
But for exact specifications, you should refer to your owners manual.
15. Never Disable Safety Features
Safety features help to minimize the risk of hazards, incidents, or near-miss events.
Some safety features include:
- Guardrails
- Travel alarms
- Warning lights
- Emergency stop
- Tilt alarm
- Limit switch
- Porthole protection sensors
So, operators must not alter, modify, or disable any aerial lifts safety devices without the manufacturers authorization.
Disregarding this will put the operator and pedestrians at risk.
ConclusionThats it: 15 aerial lift safety tips for operators, supervisors, and pedestrians.
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Product Description
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Self Propelled Telescopic Boom Lifts Applications
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Telescopic boom lifts platforms feature strong climbing force and excellent traction, allowing them to drive efficiently on rough ground. This ensures reliable operation in diverse and challenging work environments.
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The telescopic boom is made from high-strength 8-angle alloy steel, minimizing welding deformation and optimizing rigidity and weight. This design enhances durability and stability, reducing main boom droop size for precise operation.
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Equipped with a proportional control operating system, working platform offers smooth and precise adjustments. The jib's upper and lower range spans 150 degrees, and the platform can hydraulically rotate 100 degrees, featuring an anti-skid floor and landing sight for safety.
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The electronic leveling system ensures high accuracy, while the double spool hydraulic circuit prevents valve sticking accidents. An emergency power unit allows vehicle collection if the engine fails, and the anti-misoperation function protects critical components and automatically limits speeds when necessary.
Parameters of aerial work platform Technical parameters:
Model
GTQZ-10D
GTQZ-12D
GTQZ-14D
Maximum working height (m)
12.0
14.0
16.0
Maximum lifting height (m)
10.0
12.0
14.0
Maximum horizontal extension (m)
5.8
6.5
7.88
Maximum crossing height (m)
4.78
7.6
7.6
Maximum bearing capacity (kg)
200
230
230
Minimum turning radius (m)
2.16
4.5
4.5
Platform size (L x W x H)(m)
1.1×0.65×1.13
1.53×0.76×1.13
1.53×0.76×1.13
Collection size (L x W x H)(m)
4.35×1.5×1.99
5.25×1.75×2.0
6.24×1.75×2.0
Wheel base (m)
1.65
2.0
2.0
Tail sweep (m)
0
0
0
Hydraulic oil tank capacity (L)
40
70
70
Gradeability (%)
25%
30%
30%
Rotary table rotation angle (°)
355
360
360
Platform rotation angle (°)
120
180
180
Ground clearance (m)
0.15
0.2
0.2
Drive motor (kw)
6.5×2
6.5×2
6.5×2
Driving speed (stowed) (km/h)
3.0
5.0
6.3
Driving speed (lifting status) (km/h)
0.8
0.8
1.1
Control voltage (V)
12
24
24
Battery (V/Ah)
48/320
48/420
48/420
Charger (V/A)
48/40
48/50
48/50
Drive wheel size
250-15
250-15
250-15
Operating Weight (kg)
Parameters of aerial work platform Technical parameters:
Model
GTQZ-16D
GTQZ-18D
GTQZ-20D
Maximum working height (m)
18.0
20.0
22.0
Maximum lifting height (m)
16.0
18.0
20.0
Maximum horizontal extension (m)
10.0
10.8
10.88
Maximum crossing height (m)
7.6
8.5
8.5
Maximum bearing capacity (kg)
230
230
230
Minimum turning radius (m)
4.5
4.5
4.5
Platform size (L x W x H)(m)
1.53×0.76×1.13
1.83×0.76×1.13
1.83×0.76×1.13
Collection size (L x W x H)(m)
7.9×2.28×2.0
8.1×2.48×2.38
8.1×2.48×2.38
Wheel base (m)
2.0
2.6
2.6
Tail sweep (m)
0
0
0
Hydraulic oil tank capacity (L)
70
140
140
Gradeability (%)
30%
25%
25%
Rotary table rotation angle (°)
360
360
360
Platform rotation angle (°)
180
160
160
Ground clearance (m)
0.2
0.425
0.425
Drive motor (kw)
6.5×2
6.5×2
6.5×2
Driving speed (stowed) (km/h)
5.0
5.0
5.0
Driving speed (lifting status) (km/h)
0.8
1.1
1.1
Control voltage (V)
24
24
24
Battery (V/Ah)
48/420
48/420
48/420
Charger (V/A)
48/50
48/50
48/50
Drive wheel size
250-15
250-15
250-15
Operating Weight (kg)
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Product Photo
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