5 Things to Know Before Buying rebar stand
A Guide for Choosing the Right Rebar for Steel ...
There are many factors to consider before the actual construction commences during the planning stages of any building project. One of those considerations is the rebar that you are going to use. Rebar is short for steel reinforcement bars. Rebar performs well when subjected to tension. It is also an excellent material to reinforce concrete, which performs well under compression.
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The quality of rebar chosen will determine your project's strength and durability; it will also ensure that the structure is safe for use and will last a long time even if subjected to the elements. Think of it as the skeleton in the human body but for buildings. It holds the concrete, so even if there is an earthquake, the building will still stand.
Installing an Access Panel like BA-CTR Flush Universal Access Door with Hidden Flange will also improve your structure's safety, as discussed in the article "Enhancing Your Safety Through Access Panels," which covers this topic more in-depth.
What You Should Look for in Rebar
Quality is #1. You must first assess if the steel's quality fits your project. It's essential to familiarize yourself with the standards for rebar in North America. The main standards outline the requirements for chemistry, corrosion resistance, magnetic permeability, surface finish, and mandatory corrosion tests. These standards will assist you in choosing the right product and help to ensure that the rebar passes the test for the following categories:
- Fatigue
- Compression
- Tensile strength
- Bending
Selecting the Right Size and Weight: Choosing the correct rebar size and weight is critical to safe building practices. As we've already discussed, concrete is weak against compression and will bend or fracture if not reinforced. This weakness is the reason you have to consider the correct size for your rebar.
The usual rebar diameter size used for bearing minimal loads is 6mm, 8mm, and 10mm. For columns and walls, the recommended size is 8mm or greater. Foundations and building footings commonly require a 10mm diameter rebar or greater. The bigger the structure, the thicker the rebar. 204-334-
Yield Strength: Tensile or yield strength is the measurement that indicates the overall strength of the steel. High yield steel is best used for heavy-duty rebar and has a grade of 500 Mpa (or N/mm2).
*Note that increasing the rebar's diameter size does not make it twice as strong. The grade of your steel determines the strength.
Kinds of Rebar
We omitted Epoxy-Coated Rebar because it is under a ban in Quebec, Canada, and some parts of the United States. Reevaluations and further studies regarding the material are in progress.
Some of the common types of rebar you might consider are:
Thermo Mechanically Treated Bars (TMT Rebar): Hot treated bars high in strength primarily used in reinforced cement concrete (RCC) work.
High Strength Deformed Bars (HSD Rebar): This steel bar has deformation or projection on the surface. It is a cold twisted bar primarily used for reinforcement purposes in construction.
Carbon Steel Rebar: It is known as 'black bar' due to its carbon color. It has an excellent tensile strength ratio at an affordable price. The drawback is that it may rust over time.
Galvanized Rebar: It is forty times more resistant to corrosion than black rebar but is also more expensive.
Glass-Fiber-Reinforced-Polymer (GFRP): This rebar mustn't bend because it is carbon fiber, making it costly. The upside is it's highly resistant to corrosion.
Stainless Steel Rebar: This is the best rebar, but it is also the most expensive. It is 1,500 times more resistant to corrosion compared to a black bar. You will need hydraulic rebar cutting tool to cut through this.
Taking your time to carefully plan your project and becoming familiar with safety and quality standards is well worth your while. It will ensure that your building is strong, durable, and withstands the test of time and exposure to the elements.
Rebar Chairs | Concrete Chair Stands and Supports
Choosing the Right Rebar Chairs for the Job
Reinforcement is key when it comes to concrete; the strength and stability isnt just in the steel, its in how its supported. Rebar chairs play a big part in this, as they hold the rebar in place during a pour. In this post well take you through the process of choosing a rebar chair that matches your projects requirements, so durability is built in from the ground up.
Quick Facts
Types, Benefits, Uses
Rebar chairs, as the name suggests, hold rebar or reinforcement bars in place during a concrete pour. Rebar chairs help to:
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Keep the rebar at the right height and location within the concrete cover
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Prevent the rebar from sinking or shifting during the pour
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Get good concrete coverage around the rebar for maximum strength and durability
These are crucial for a successful concrete project, whether its a small home foundation or a big commercial building, as they get the concrete poured right.
Types
Plastic rebar chairs come in many types, with the two main ones being plastic and metal. Both plastic and metal rebar chairs provide essential structural support to the rebar framework. Rebar plastic chairs are easy to install, easier to use than metal ones, cost effective and corrosion resistant. Metal chairs are a bit more expensive but stronger and more durable.
Besides these two broad categories, there are also specialized chairs for specific construction needs. Some of these are:
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Standard chairs for rebar
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Spacer wheels
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Multi-level chairs for rebar
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Tip or round cap rebar spacers
The Castle Chair is an example, it comes in a box with multiple chairs for specific construction projects, including bridge decks. The box specifies the qty of chairs in it.
Advantages
Using metal rebar chairs in your construction project has many benefits. Some of these are:
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Reinforces structural integrity
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Positions reinforcing bars to support intended tensile loads
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Stability especially when building on ground
Proper load distribution is achieved by using rebar stands, which helps in maintaining the structural integrity of the concrete.
These benefits make rebar support products a must have in construction projects.
Besides reinforcing structural integrity, rebar stands and rebar support products also simplify the construction process. By providing stability to the rebar frame, they save time and labor in aligning and fixing rebar, resulting to cost savings.
Applications
Plastic rebar chairs are used in:
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concrete slabs
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floors
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sidewalks
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driveways
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heavy steel rebar
- reinforcing steel bars
- bridge decks
Whether youre building a house or a commercial building, strong rebar chairs are key to the concrete structures stability and durability. Rebar chairs are essential for positioning reinforcement bars correctly within the concrete.
In infrastructure, chairs are a must. For concrete elements in buildings and bridges, plastic rebar chairs and rebar support are a must as they get the reinforcing bars in the right position to support tensile loads.
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Choosing the Right Chair
Choosing the right chair for your construction project involves many factors to consider. The size of the rebar and the height of the chair are two of the most important ones that will affect your project like for bridge decks. Adhering to construction standards is crucial when selecting the appropriate rebar chair for your project.
Size Compatibility
The size of the rebar youre using in your project is a key factor in determining the type of rebar chair needed. Most chairs are designed to handle rebar sizes from #3 to #6. Detailed analysis and design is required to calculate the size and type of rebar to use, including the center-to-center spacing. The diameter of the chair bars should be calculated based on the weight that the chair bar will support.
Choosing a rebar chair that matches the size of the rebar is crucial. Wrong sizing can cause structural instability, safety risks and poor quality of construction project. So, make sure the rebar support you choose is the right size for the rebar. The load capacity of the rebar stands must be considered to ensure it can support the weight of the rebar.
Required Height
In a construction project, the height of the box of a rebar chair is important. It supports specific plastic rebar sizes and positions so the concrete box is maintained. Proper spacing with different rebar sizes of plastic rebar chairs with many shapes are essential to maintain the structural integrity of the concrete.
How to determine the required height for your plastic rebar chairs involves many factors. The diameter of the bar used in the chair and the size of the rebar it will support are two of the key considerations. A good rule of thumb is to have a minimum of 2 inches clearance from the outer edge to the rebar. For limited space, 1.5 inches is acceptable.
Installation Tips
Once you have chosen the metal rebar chairs for your project, next is the installation. Proper installation is crucial to ensure the stability and durability of your construction project and here are some best practices to follow.
Following a proper installation process ensures the stability and durability of the plastic rebar chairs.
Rebar Preparation
Preparing the rebar for installation involves several steps. These are spacing each piece one foot apart, establishing the perimeter or form lines and securing the longitudinal bars with ties. Ensuring corrosion resistance is crucial for the longevity of the rebar and the overall concrete structure.
Rebar chairs should also be cleaned before installation to remove rust. This can be done by high pressure water or an abrasive pad. Applying a fusion-bonded epoxy coating will also provide protection against corrosion so the concrete structure will last longer when installed on rebar chairs.
Wire Tying Techniques
Wire tying is required to secure rebar chairs in place. The plastic rebar chairs needed for this is rebar tie wire, made from low carbon annealed steel and available in fully galvanized or PVC coated.
There are several wire tying techniques you can use. These are Figure 8 method, Saddle method and snap hold and wrap method using a snap tie. Each of these methods will give you a secure, strong and stable way to hold rebar chairs in place. Proper wire tying techniques ensure the secure placement of rebar chairs.
Concrete Flow
For any construction project to be successful, proper concrete flow around rebar chairs is crucial. Rebar chairs provide stability and allows proper concrete flow between spacers and saves time and cost. Ensuring adequate concrete cover around the rebar is essential for the durability of the structure.
To improve concrete flow, use stable chairs with proper spacing between rebar layers. Position the rebar in the middle or base of the pouring concrete at the top slab by using chairs of the right height.
Rebar Chair Maintenance
The lifespan of rebar chairs although designed to last is affected by many factors such as exposure to external elements and material used. Knowing these factors will help you to maintain your chairs.
The durability of rebar chairs is influenced by the materials used and environmental conditions.
Rebar Chair Material Lifespan
Rebar chairs are made from two main materials: plastic and metal. Plastic rebar chairs have an average lifespan of 2-20 years while metal rebar chairs last for at least 50 years.
But we must note that weather and environmental conditions, mainly through corrosion can affect the lifespan of chair materials. Corrosion from corrosion of the reinforcing steel is the leading cause of deterioration in concrete and will weaken the chair materials over time.
Leaving in Concrete
To ensure thorough embedding and rebar support, chairs are left in the ground under concrete. This practice however can cause wire corrosion which will exert stress to the concrete and will deteriorate the rebar chairs and surrounding concrete and can affect the structure over time. Leaving rebar chairs in concrete can affect the structural integrity over time.
But rebar chairs should not be left in concrete if made from materials such as metal or concrete that can break or corrode as this can cause structural problems.
Buying Rebar Chairs: Price, Quantity and Shipping
There are many factors to consider when buying rebar chairs. Knowing the price of different types of chairs, determining the quantity needed for your project, checking and looking for shipping and delivery options will make the buying process smooth.
For large projects requiring different rebar sizes, consider placing bulk orders to save on costs.
Price
Based on price, type and size, rebar chairs can be very different. Plastic rebar chairs are generally cheaper while metal chairs although more expensive are stronger and more durable.
Besides individual pricing, there are also wholesale buying options for rebar chairs especially for customers with big construction projects or customers who need bulk quantity. These can be found on Alibaba.com and Made-in-China.com.
Quantity Needed
To avoid having extra chairs for rebar for your project, you must determine the right quantity of rebar chairs for your project. The standard spacing for chairs in a concrete project is about 2-3 feet apart. Accurately assessing your project requirements will help in determining the right quantity of rebar chairs.
Also note that the design of the structure can affect the quantity of chairs required as precise positioning is crucial to avoid structural problems.
Shipping and Delivery
Besides the price and quantity of rebar chairs, you should also explore your shipping and delivery options. Free shipping on orders fulfilled by Amazon and free shipping on purchases over $45 at Lowes are some of the options. Effective logistics planning is essential to ensure timely delivery of rebar chairs.
But note that:
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manufacturing issues
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transportation disruptions
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shortages of raw materials or components
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weather related delays
can affect customers.
Factors that can affect the delivery time, quantity and price of rebar chairs are:
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access to transportation and shipping resources
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getting the necessary permits for transportation.
Conclusion
From knowing the types, benefits and uses of rebar chairs to choosing the right chair for your project, installing it properly, making it last and buying wisely, weve gone through the world of rebar chairs. These humble accessories play a big role in reinforcing concrete structures and making them stable and long lasting. By making smart decisions on rebar chairs you can make your construction project successful. Using rebar chairs enhances construction efficiency by ensuring proper rebar placement and concrete integrity.
FAQs
What is a rebar chair for?
A rebar chair is to support the rebars which are used to reinforce the poured or newly poured concrete by providing rebar as a framework for them to stay in place during the pouring concrete process.
Do you leave chairs in concrete?
Yes, plastic rebar chairs are left inside the concrete to rebar support.
How often do you put a rebar chair?
You should put plastic rebar chairs every rebar crossing if the rebar spacing is more than 12 inches and a chair every other rebar crossing if the spacing is 12 inches or less. This will provide proper ground support for the rebar.
How do I choose the right chair for my project?
When choosing plastic rebar chairs for your construction rebar project, consider the size of the rebar and the height of the base of the chair to fit properly.
How do I make my chairs last?
To make your chairs last, choose durable materials that can resist weather and environmental conditions. No maintenance is required for rebar chairs.
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