Leveraging the Benefits of Advanced Materials

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Manufacturing Technology Insights |

Sunday, January 29,

Advanced materials allow companies to differentiate their products and manufacturing processes from their competitors.

FREMONT, CA: The ability of a material to perform is no longer being "discovered," as it formerly was, when, for instance, the strength of an oak plank used in a ship was "discovered" when the plank broke. Instead, researchers and collaborators are developing "unnatural" materials. Advances in nanotechnology, computer modeling, artificial intelligence-driven materials informatics, and nature-inspired design have enabled engineers to control a product's qualities and features in ways that would have seemed magical not so long ago. The essential parts and subsystems are used in every product imaginable, in every environment unfriendly to materials, including your new EV, your own body, and the satellite-accessible data center.

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They are how we will change the face of manufacturing, mimic the beauty of nature's creations, and increase the sustainability of our planet. Businesses that understand the advanced materials' potential for exponential development may start creating unique goods and production techniques to help them stand out. Consider these three areas of innovation to better comprehend the potential of modern materials.

Reducing carbon footprint: The difficulty that arises from this fact is how to minimize CO2 while continuing to provide goods that the world needs. Unfortunately, recycling alone won't get us there because those materials are frequently harder to find, more expensive, and require extensive reprocessing. Furthermore, we must consider the entire lifecycle of a material, not just one phase. Some of the answers are examining novel materials made from renewable resources, particular compounds obtained from biomass, and numerous (creative) possibilities. Through upcycling, which involves combining new ingredients with recycled materials of lower quality to create something more valuable, manufacturers can lessen their reliance on petrochemically derived materials.

Developing alternatives: Smart materials respond predictably by altering form, color, or other qualities in response to external stimuli like temperature, tension, or electrical current. Consider a substance as common as concrete. Despite its durability and adaptability, concrete eventually develops fractures that need routine repair to keep the structure's integrity. A new kind of smart concrete that can mend itself through embedded microbes has been developed by scientists. The bacteria create a limestone-like material that plugs the fractures when they come into contact with water. Intelligent materials are finding inspiration from nature to be a beneficial source. After millions of years of development, nature has created its own collection.

The surface of a dragonfly's wing, which, when examined under a microscope, seems to be covered in exceedingly tiny spikes. The barbs on the dragonfly's wing cause the bacterium that settles on it to burst, killing the invader. Industries are creating mechano-bactericidal material surfaces based on that paradigm, which employ comparable barbs to kill bacteria on touch. Imagine an antibacterial material covering the handle of a shopping cart or the railing of an airport train, rendering the handle, which is frequently touched, permanently sterile. This surface pattern could be a new tool in the fight against contamination in food- or medical-related items.

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