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The Ultimate Guide to Choosing shock absorbing material Solution Protection

Author: CC

Apr. 29, 2024

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What Types Of Materials Are Best For Shock Absorption?

What Is Shock?

To understand what types of materials are best for shock absorption, one must understand shock, why shock absorption is important, and how shock energy is absorbed. What is shock? Shock is the effect on an object caused by the energy delivered to it by a force, usually an impact force, over a short time period. The effect of shock occurs when the energy of the impact is transferred from one individual or object to another. This wave of energy can cause injury or damage to the affected individuals or objects.

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Why Is Shock Absorption Important?

Because shock is usually associated with adverse effects to objects or individuals, it will ultimately cause inefficiencies, such as waste, rework, and downtime. Shock absorption, therefore, increases the lifespan and/or the safe operation of the application.

How Is Shock Energy Absorbed?

A process called damping—the dispersion or disruption of the energy caused by shock’s impact forces—absorbs the energy from shock by decreasing the amplitude (strength) of the shock energy’s wave or by changing the wave’s frequency. Absorption reduces or eliminates the adverse effects, injury, or damage to an object or individual caused by shock.

What Are the Most Important Characteristics of a Shock Absorption Material?

To be effective, a shock absorption material must have the capacity to eliminate or reduce oscillations across a wide range of frequencies. To be effective in an industrial environment, a shock absorption material must perform well in a wide range of temperatures, even changing temperatures, regardless of the source of the shock, over an extended period of time.

What Is Sorbothane®?

Sorbothane is a proprietary, thermoset, polyether-based polyurethane material with viscoelastic properties—that is, it acts as a liquid to absorb shock and as an elastic solid when at rest. It performs by converting the impact of the shock energy to a small amount of heat.

As an industrial material, Sorbothane is resistant to fire and chemical solvents found in an industrial environment. It also performs through a wide range of temperatures and millions of cycles without degrading in performance.

Why Is Sorbothane the Best Material for Shock Absorption?

Sorbothane was specifically designed for shock absorption and is manufactured to outperform every other material on the market. What makes Sorbothane the best material for shock absorption?

    • It absorbs more than 90% of shock energy and more than 50% of vibration energy;
    • It performs in temperatures ranging from –20° to 160° Fahrenheit (–29° to 72° Celsius)];
    • It performs at frequencies ranging from 10 to 30,000 Hertz;
    • It’s damping ratio is 0.344 at 2.34 HZ;
    • It doesn’t support bacterial or fungal growth and is relatively unaffected by industrial solvents such as diesel fuel, kerosene, and hydraulic fluid;
    • It has an extremely long shelf life; and
    • It has a superior damping coefficient.

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The Sorbothane product line includes superior shock absorbing bushings and washers for use in machinery and high performance isolation feet to isolate noise and vibration in system components. In addition, Sorbothane is available in strips and sheet stock. It can be fabricated in sizes, shapes, and colors based on your specifications, as well.

Interested in learning how Sorbothane can provide a solution for your product or idea? Request a quote from Sorbothane today.

The Ultimate Shock Absorber Buying Guide

Frustrated due to an uncomfortable and bumpy ride? You have just one component to blame and that’s the shock absorbers in your vehicle. From making your ride miserable to impacting handling performance, broken shocks are a nuisance. Replacing them can be even harder because of the wide variety of products available in the market. This guide will make your shock or strut buying experience hassle-free and keep you informed so you get the best buy for your buck and match shocks to your exact needs.

1. What Are Shock Absorbers And Why Do I Need Them?

2. What Are The Types Of Shock Absorbers?

3. What Should I Consider Before Buying Shock Absorbers?

4. What Are The Top Brands Of Shock Absorbers I Can Choose?

5. What Are The Symptoms Of Failing Shock Absorbers I Should Know About?

2

What Are The Types Of Shock Absorbers?

Shock absorbers are integral suspension system components that dictate many important suspension and vehicle characteristics. This is why they can be classified based on many different categories. The most important categories are as follows:

According To Construction

Certain shock absorbers are structural components of the vehicle like a strut and so the construction can vary according to the suspension type. Essentially there are three types of shocks that can be distinguished based on construction: Spring-seated or coilovers, struts, and shock absorbers. Shock absorbers have a chamber with a piston. This chamber is filled with some sort of fluid that resists the movement of the piston arm. Struts and coilovers have a shock absorber as the main component but the construction is varied. They usually have coil springs attached to the housing.  

The difference between struts and coilovers is that struts are designed to bear larger side loads and are mounted directly to the vehicle’s chassis. Coilovers are commonly used in place of conventional shock absorbers and also replace the factory suspension springs. An advantage of this arrangement is the adjustability of the ride height. By altering the spring length, you can change the ride height of the car. Struts can be further classified into repairable and non-repairable types where the repairable ones allow the replacement of individual components like springs and shock absorbers.

According To Design

Shock absorbers can be classified based on the internal design of the chamber that produces many different types of shock absorbers. The most common types are Mono-tube and Twin-Tube shock absorbers. Mono-tube shocks have a single tube in which the piston is suspended, whereas in the twin-tube design there are two chambers – outer and inner tube. Twin-tube shock absorbers are commonly used in commercial vehicles due to their agreeable characteristics whereas mono-tube designs are common in sports applications. 

According To Adjustability

Adjustable Shock absorbers allow the user to fine-tune the shock absorber in many different ways to suit their exact needs. The user can adjust the compression and rebound damping. These parameters determine how the shock absorber will react when operated. However, you require a keen understanding of the device to be able to effectively tune the shocks and get useful results. For most folks, non-adjustable type shock absorbers are the better fit.

According To Fluid Type

Shock absorbers can be further categorized into two types based on the fluid used inside the chamber. Although all shock absorbers have some sort of hydraulic oil, some shocks use special gasses along with the conventional oil to prevent aeration, enhance heat dissipation, and ultimately perform better. On this basis, you can classify shocks into hydraulic and gas shocks. Gas shocks usually have pressurized nitrogen gas inserted into the chamber. Gas shocks usually come with a reservoir where pressurized gas is stored. This reservoir may be directly attached to the shock absorber housing or can be placed away and have lines running to the shock. Gas shocks tend to be aimed toward off-roading and heavy-duty applications where there is a constant requirement of shock absorption like when driving over rough terrains.

3

What Should I Consider Before Buying Shock Absorbers?

As you can tell from the many types, shock absorbers vary in many different ways and so it is easy to get confused when purchasing new ones, especially if you want something better than what came from the factory. The below list provides an insight into factors you should be considering before you buy new shock absorbers for your vehicle.

Driving Conditions

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Your shock absorber choice largely depends on your driving condition and style. Everyday commuters that stick to highways and roads can opt for reliable and durable steel twin-tube shock absorbers. Within twin-tube shock absorbers is Position sensitive damping and Acceleration sensitive damping twin-tube shock absorber. These offer many advantages over standard twin-tube shocks like faster damping response, providing more comfort, and can be an upgrade over the factory twin-tube shocks. 

For those who often track their vehicles or go on unpaved surfaces like off-roaders and racing vehicles, the better choice is mono-tube shock absorbers. These types of shocks are capable of withstanding harsher driving conditions that can be found in racing and off-roading applications. 

Price

The cost of shock absorbers can get really steep the more high-performance they are. Twin-tube shocks are usually an affordable replacement choice for most users. However, position and acceleration sensitive damping twin-tube shocks can be more expensive but worth the extra cost due to the better performance they give. Monotube shocks can get quite expensive but are a necessity in performance applications. Heavy-duty shock absorbers and struts also cost more but are a long-lasting and durable choice for those who have larger vehicles.

Brand Choice

If you want high-performance shock absorbers then you need to look to the aftermarket as OE replacements are pretty limited. Different manufacturers have different offerings that are suited to different users. OE counterparts are designed for a broad user base and do not cater to any specific applications. On the other hand, aftermarket brands can provide solutions for even the most unique shock absorber needs. The features mentioned along with each brand can help you decide which brand meets your shock absorber requirements. 

Material Choice

Another shock absorber variation you need to consider is the material they are made of. The material the shock is made of can influence many important characteristics like performance, weight, and price. Shock absorbers are available in steel and aluminum. Steel shocks are affordable choices and have a good lifespan and performance. However, they are heavier, cannot be adjusted, and are susceptible to corrosion after prolonged usage. Aluminum shocks are lightweight which helps reduce unsprung mass and can be adjusted which allows the user to alter the ride height. Although these performance benefits come at a premium price. 

5

What Are The Symptoms Of Failing Shock Absorbers I Should Know About?

Understanding the failures of the struts or shock absorbers before major problems arise and having them fixed is necessary for the best vehicle operation, a smooth ride, proper handling, and most importantly – stability. Here are a few shock absorber failure symptoms:

A. Bumpy Ride

If the ride feels very bouncy then it is an indication that the struts or shock absorbers have failed and do not dampen the road disturbances effectively. Experiencing a bumpy ride can mean that there is an issue with the dampening of the bumps which means that the shock absorbers or struts are failing to do their job. In such a situation, to verify if the shock or struts are worn out, one can do a  bounce test. Simply push your entire weight down on your car’s bonnet. Release and count the number of times the car bounces. If it bounces more than three times, then there is a problem with your shock absorbers or struts.

B. Dipping, Leaning Or Swerving Of The Vehicle

Another prominent failure symptom of the suspension system can be observed while accelerating, braking or cornering. If the vehicle leans backward during acceleration, or nose-dives during braking, or leans from side-to-side while making a turn then the shock absorbers and struts are worn out causing a complete failure of the system. 

C. Excessive Vibrations

The job of the shock absorbers is to absorb the shocks that occur as the vehicle goes over bumps and uneven surfaces on the road. If the shocks fail then these vibrations make their way into the cabin and create an uncomfortable ride. These vibrations can also be felt at the steering wheel and can hinder the movement of the vehicle causing the vehicle to pull to one side, involuntary turns, and loss of control. 

D. Noticeable Leaks 

The hydraulic fluid within the shock can start to leak if the shock casing is damaged or the seals wear out after prolonged use. The leak will cause the hydraulic fluid level to decrease to a point where the shock absorber loses functionality. If you find excessive liquid surrounding the shocks then have them replaced immediately. Note that a thin layer of liquid can be present over the shock after the piston has expended leaving behind some residue. This is natural and there’s nothing to worry.

E. Uneven Tire Wear 

One of the functions of the shock absorbers is to maintain tire contact with the road surface. If the shocks are worn out, the tire contact patch is abrupt and so the tires do not wear evenly. However, uneven tires can be caused by many reasons so it is important to check the shock absorbers. 


Monroe Strut Assemblies – Part Number CatalogCategoryPart NumbersRoadmatic™ Struts Assb. 181361, 182264, 182264, 182518, 182179R, 182199, 482597, 482597, 182117, 182597Quick-Strut® Strut Assb. 171672, 272641, 171128R, 272641, 272408, 273047, 571128L, 372951, 571128L, 171436, 172296Magnum™ Loaded Strut Assb.153032R, 153030, 153027,


Monroe Struts- Part Number CatalogCategoryPart NumbersMonro-Matic® Plus Struts801973, 801661, 801572, 801964, 802179 802263, 801615, 801565, 801525, 801678Reflex® Struts71141, 71321, 71362, 71369, 71377, 71398, 72209OESpectrum® Struts71615,.72448, 72713, 72306, 71594, 73062, 72123, 71358, 72351, 72722, 72267, 72220

Monroe Shock Absorbers – Part Number CatalogCategoryPart NumbersMonroe® Gas-Magnum® Truck Shock Absorbers34530,  34760, 34504, 34686, 65164Reflex® Truck Shock Absorbers911188, 911186, 911221, 911198, 911255Reflex® Monotube Shock Absorbers911536, 911505, 911503, 911501, 911516,Monro-Matic® Plus Shock Absorbers31029, 32127, 32292, 32067, 32317OESpectrum® Truck & Passenger Car Shock Absorbers37225, 5801. 37285, 5804,  37181OESpectrum® Monotube Shock Absorbers39104, 39105, 39044, 39110, 39113Monroe® Load Adjusting Shock Absorbers58263, 58270, 58241, 58273, 58575, 58275

Unity Automotive Strut Assemblies – Part Number CatalogCategoryPart NumbersStrut Assemblies11970, 11681, 11090, 11116, 11137, 11573, 11581, 11752, 11601, 11751, 11602, 11134

Transit Warehouse Struts – Part Number CatalogCategoryPart NumbersStruts78-72263, 78-72598, 78-71128, 78-7229, 78-72297,78-72298, 78-71575, 78-72356, 78-72720, 78-71111

KYB Shocks Absorbers And Struts – Part Number CatalogCategoryPart NumbersKYB Excel-G Shocks And Struts341340, 341608, 341744, 340066, 344381, 344399, 349046, 344388, 344383, 344435, 344077KYB Gas-a-Just Monotube Shock AbsorbersKG4521, KG5458, KG5441, KG9025, KG9026, 551129, 5510018, 551104, KG5440, KG5450KYB MonoMax Shocks And Struts565128, 565105, 565062, 565102, 565014, 565067, 565124, 565079

Moog Shock Absorbers And Struts – Part Number CatalogCategoryPart NumbersShock Absorbers And StrutsST8656R, ST8547, ST8606, ST8565L, ST8607 ST8565R, ST8605, ST8557, ST8573, ST8534L, ST8630

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