Upholstering My First Chair
Upholstering My First Chair
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My First Attempt at Upholstering a Chair
For MONTHS (like 12+ aka years), Ive been threatening to take on a real grown-up upholstery project. And thanks to my new friends at Fairfield World I got the courage to upholster a chair.
Disclosure: Fairfield world sent me all the foam for this project and their partner in upholstery crime, Dritz, jumped in with some of the smaller items like cording and zippers. Sadly, neither company sent anyone who could show me how to DO this project!
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Shop NowThis post will NOT be a comprehensive tutorial, but it should point you in the right direction. I watched close to a jillion hours of YouTube for this chair and should have watched a few dozen more in hindsight (ahem cushion videos).
How to upholster a chair rookie style
Heres what youre going to need to do an upholstered chair right. Can some of these things be skipped? Yep. What Ive learned about upholstery is that there are lots of ways to skin a cat and if it looks OK chances are pretty good that youve done just fine. (Some affiliate links included.)
What Youll Need:
Upholstery Weight fabric
Cording (subjective what size)
Foam (thick for cushions and thin for the chair itself)
Cotton batting/ Cushion wrap
Upholstery needle/ thread
Staples
Staple gun. You need a real deal gun with a compressor to best work your way into the tight spaces.
Cardboard strip
Tack strips
Metal pli-grip
Dust cloth
Electric carving knife
Zipper
Piping foot
Step 1: Strip off the old upholstery
Strip down your chair to the bare bones. TAKE. PICTURES. Take video. Take more photos than you think is reasonable. Save your fabric if possible to use as a template when cutting the new pieces. (The infrastructure of my chair was in great shape so I didnt need to get into replacing or repairing the springs or the chair frame. Phew.)
Step 2: Start with the seat of the chair
First thing to tackle is the seat (aka the deck) the part of the chair under the seat cushion. I was lazy and just used one piece of fabric, but technically you should use a sturdy piece of fabric for the back portion of the deck and then you only need to use your upholstery fabric for the visible portion across the front.
Mark a line between the two arms, and lay the seam of your deck fabric and your upholstery fabric here. Fold the fabric around the front corners of the seat and pin your stitch line. Trim excess fabric and machine sew these corners. Using an upholstery needle and heavy duty thread, use large stitches to attach the fabric to the deck along the guideline you made before between the two arms.
With the fabric tacked in place along that stitch line, fold the fabric out of the way and place a piece of thin foam onto the seat and then cover with batting on either side of your stitch line. For many chairs, it is necessary to pad the deck which simply means, adding an additional roll of foam or batting to the front edge of the seat to soften this corner.
Step 3: Pull Seat fabric tight and staple in place
Pull the fabric tight and staple in place along the bottom edge of the seat. This is where I made some mistakes It was hard for me to anticipate whether these staple lines would be in the way in a subsequent step I think each chair is different in this regard, but keep that in mind. Warning: Maneuvering the corners (release cuts) will make you nuts. In the last photo you can see where I made a slight mark with my chalk line where I *thought* the fabric met the corner of the chair. This is a Y cut to help you get the fabric around these corners I DEFINITELY made a mistake here and there leaving a gap that I couldnt un-cut. Cut cautiously when making these Y-cuts until you get the hang of it.
Step 4: Upholster the inside edge of the arms
Pad and upholster the inside edges of the arms. The general pattern for the chair for the next few steps is to lay down foam, cover with batting, and wrap/ staple the fabric around the foam. Wrap the foam up and over the arms and staple in place underneath the outside lip. Trim the fabric along your staple line. My chair was a 70s version of a wingback, so I also had to pad and upholster the inside of the wings. Where that seam met the seam on the arm was tricky. (See last photo.) I suspect a legit upholsterer would have known how to sew this seam, but I did not. So I used some of my cardboard strip. It wasnt great so next time, Ill probably just fold over the fabric and call it a day.
Step 5: Pad and Upholster the Back of the chair
Pad and upholster the front of the back of the chair (NOT the back of the chair itself). This was one step where I wasnt so sure where to staple the fabric. It tucks between the arms and the back, but I had to look back through photos of how the chair was before to see where it made sense to staple.
Step 6. Sew Piping
Piping time. If you havent sewn cording before, dont be intimidated. The secret weapon here is a piping foot. It will take jacked up cording and make it pristine. There are tons of YouTube videos on this, but the gist of cording is to cut diagonal strips from your fabric (this is what they call on the bias) and sew these end to end to make a long strip of fabric. Place your cording in the middle of these strips, and sew the fabric around the cording with your secret weapon. Note: A zipper foot works as well!
Step 7. Staple the piping along the edges
Staple the piping along the edge of your arms and wrap it around the front of the armrests. (Again refer back to your photos as a reminder of how the piping was originally.) I used the cardboard strip here to make the piping line up nice and crisp. In hindsight, I probably should have used the cardboard in conjunction with the next piece of navy blue fabric here so that I didnt have to worry about that cardboard being exposed. If the navy fabric was underneath the cardboard strip it would have folded back over the cardboard thus hiding it AND creating a clean line for the piping.
Make release cuts in the cardboard so it will bend around the curves of the chair.
Step 8. Make template for outside of the arms
Pad and upholster the outside of each arm. This is where your fabric template will come in handy. If you couldnt save the old fabric, tilt your staple gun to an angle so only 1/2 the staple goes into the chair to hold your fabric in place with this loose staple. Use chalk to trace along the piping youve just stapled, and then down either side. Cut about an inch outside your chalk line; youre essentially making your own template here.
Step 9. Attaching fabric to the outside of the arms
I tried 2 different techniques for the outside of both arms. And honestly Im not sure which one I preferred. I think the hand sewing might have a slight edge but that might be a chair to chair decision.
Technique 1: Hand sewing. Fold over the fabric along the piped edge and use a hidden stitch to sew the fabric onto the piping. Make sure fabric is taught as you sew. You can correct any small errors when you pull the fabric to staple the back and the underside. This technique took longer, but there werent nearly as many things that could go wrong.
Technique 2: Ply grip. This stuff is sharp so be warned. Line up your staple gun with the holes in the metal and attach it along the edge beneath your piping. Here comes the tricky part. Open the teeth of your ply grip and carefully tuck your fabric between. I used a flat head screw driver to help tuck it in tightly. Using a rubber mallet, hammer the tack strip closed pinching your fabric in the process and creating a taught line below the piping. This technique was easier than I expected but still a little finicky. I shouldnt have used the cardboard strip to hold the piping in place since this created a little more bulk than I needed when stapling. I was worried about ripping my fabric when I tucked it into the teeth I didnt, but it definitely took some getting used to. For the right chair, I think this could be a great solution the curvy parts of my chair were tricky.
Step 10. Upholster the back of the chair
Staple fabric to the back of the chair. You dont need to go crazy with foam or batting for the back, but it probably makes sense to add a little something just so it looks more upholstered. Flip the top edge of the fabric over and staple in place from the underside with the cardboard strip. When you fold the fabric back over, the cardboard should give it a nice crisp line across the top of the chair.
To attach either side of the back, youll need to use tack strips. These are straight metal edges with teeth. You align your fabric with the edge of the tack strip and the edge of the chair. With the tacks facing up, press them through the fabric. Flip the tack strip over pulling the fabric taught as a result and use your rubber mallet to hammer the tack strip in place. Again YouTube the heck out of this one.
Once youve attached either side of the backside of the chair, pull the fabric taught and staple underneath the chair. I wish I had better tips for maneuvering the legs, but I dont. Fold and make the fabric look as neat as you can. Staple a length of piping along the bottom edge and finish the chair off by stapling the dust cloth across the underside.
Step 11. Sew/ Upholster the cushion cover
Cushion time. I feel almost irresponsible telling you how to make the cushion because mine is jacked up at best. Do as I say not as I do, I guess. Determine how deep you want your cushion. Mine is 3. The gist is that you want a top and a bottom with a stripe around the edge. 396% easier said than done. Start by making the zipper edge. You need a strip of fabric for either side of the zipper lightly baste these two pieces together and iron the seam open. Pin your zipper in place with the teeth aligned with the seam you just created. Using a zipper foot on your sewing machine, sew along either side of the zipper. Go back with a seam ripper and open up the seam you just created. Boom. Zipper.
Sandwich the piping between the top piece and the side pieces of your cushion. Slowly work your way around the cushion, stopping at each corner to swivel your fabric. Sew the corner seams in place. You should have an open-faced fabric box at this point. Repeat this step with the other cushion panel to put a lid on your box. Cut your cushion foam to shape with the carving knife, and wrap with batting. Stuff the foam into your cushion cover and pour yourself a glass of champagne! You did it!!! Youll note that there arent any great photos of this step honestly I was cursing a lot and really struggling. Next time I do a chair I honestly my just pay an upholsterer $50 to tackle this part of it because my faulty cushion really makes the rest of the upholster look subpar so the cushion is important!!
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I would NEVER have had the courage to take this on without the collaboration with Fairfield World and Dritz. Upholstery still makes me a little crazed, but Im getting better!
Your Step-by-Step Guide to Reupholstering a Chair
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Remove Old Fabric
Photograph the chair before you strip the original covering, taking full-length and detail photos for reference.
Disassemble the chair as needed and remove the upholstery pieces, taking care not to tear any of the old pieces of fabricyou will need them as patterns. Begin by removing the black cloth from the underside of the chair, then loosen the pieces attached to the frame. Remove the pieces and mark each with its location on the chair with a marking pen. For example, label the pieces as outside back, right side back, left side back, inside back, seat, and seat sides. Mark "T" for top or "F" for front to indicate the direction of the piece on the chair. Note on each piece the location of welting and where pieces are sewn together. Save pieces of welting and tack strips to use as a measure for new pieces.
Crucial Tips You Need to Know Before Reupholstering Furniture
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Replace Batting
If worn or stained, remove old batting from chair back and seat. Check springs and webbing for damage and repair if necessary. Sand, prime, and paint the frame or legs if desired; let dry.
Cut a piece of 1/2-inch-thick batting to cover the chair back and seat, if needed. Cover the chair back first, stapling it down. To prevent visible indents from the staples, pull gently on the batting around each staple so the staple is inside the batting. Next, cover the seat with batting in the same way, folding neatly around the corners.
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Make New Pattern
Lay the original upholstery pieces wrong-side up on the wrong side of the new fabric, watching for the grain, placement of the pattern or motifs, and direction of the pattern. Pin in place and cut around the pattern, leaving 2 to 3 inches of fabric beyond the stapled edges of the original pieces. This will give you fabric to grasp when stapling; the original pieces were trimmed after they were stapled. Repeat this process to cut out each fabric section. Transfer the markings for direction, welting, and seams onto the new pieces with chalk.
If preferred, combine the chair reupholstery pieces into covers for the seat and back that can be applied all at once. Place the fabric sections together inside out and sew together, adjusting for curves as needed.
The 8 Best Sewing Machines of , According to Testing
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Attach Base Fabric
Place the new inside back, right-side back, and left-side back pieces on the chair in the appropriate locations, using the "T" markings and your photos as guides. Pin the pieces together, making any necessary adjustments to the fit; you may need to trim excess fabric to make it fit snugly. When you're pleased with the fit, pull fabric taut and staple in place on the apron of the chair seat. Use as many staples as necessary to secure the fabric and keep it smooth. Be sure you place staples on the chair back where they will be covered by the back panel. Trim excess fabric.
If using a cover, apply the new cover to the seat base and adjust as needed. Pull the fabric taut and staple to the frame where the old cover was previously attached, starting at the front edge and working toward the back. Tuck excess fabric under at the corners.
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Make Welting
Using the old pieces as your guide, determine the length of the welting needed to go around the seat apron at the top and bottom. Cut enough 2-inch-wide bias strips to equal that length, allowing a few extra inches. Join the strips with diagonal seams and trim the seam allowance to 1/2 inch. Fold the bias strip around the cord and use a zipper foot to sew in place. The welting will go around the bottom of the seat apron.
How to Make Welting for Your DIY Upholstery Project
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Sew Welting
Pin the side panel to the seat fabric, making any necessary adjustments to the fit or pattern placement. Mark the position for the bottom welting. Remove the side fabric from the chair and sew the welting to the right side of the panel, at the top and where marked near the bottom, starting and ending at the back. For a finished edge, fold the end of the piping under before attaching.
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Attach Sides
Holding the right side of the panel up against the seat, staple the top welting in place around the seat. Add a tack strip around the panel top against the welting and staple in place. Fold the side panel down over the tack strip, pull tight, and staple in place to the underside of the chair with the bottom welting fitting snugly along the edge. Snip notches in the fabric underneath the seat as you smooth around corners. Tuck any excess fabric underneath using a flathead screwdriver.
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Attach Back
Place back panel in position and fold the right side over the top of the chair back. Apply a tack strip to the top of the back rear and staple in place. Fold the panel back over the strip and pull tight toward the bottom of the chair back. Fold bottom edge under and staple to the underside of the chair back.
If using a cover for the back, slip it over the chair back. Pull the fabric tight and staple to the frame where previously attached. Tuck under raw edges where visible.
Reassemble the chair if needed. Trim any excess string or fabric.
Use fabric glue or decorative upholstery tacks to secure excess fabric to the back of the reupholstered chair.
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Attach Underside to Finish Chair Reupholstery
Cut a piece of black breathable fabric for the underside of the chair using the old piece as your guide. Flip the chair upside down, and staple fabric to the underside to conceal any springs or webbing and act as a dust cover. Make sure the fabric is tight against the welting and that it covers up all raw edges of the upholstery fabric. Turn right-side up, and enjoy your newly-reupholstered chair.
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