What is Mining Machinery and Why Do We Use Them?
Giant Mining Machines: Essential Equipment to Extract ...
Extracting precious metals is a big job that requires some of the world's largest land vehicles to get the job done. The largest mining machines are so large they are almost mythical proportions. Only the brave and skilled among us are working with machines like this.
For an everyday person these aren't even machines one would recognize but they are amazing and worth learning about. If you happen to own or operate machines like this I'll give you a hint on what you can do to elevate your operations.
Overall, if you want to know everything there is to know about mining equipment or get a quick overview of the types of equipment you will need to set up a mining operation, you've come to the right spot.
What are the largest types of mining equipment?
The largest mining machines are called:
The Bucket Wheel Excavator
Hydraulic Shovel
Haul Truck
Dozer
Crusher
Several types of machinery are used in mining to extract precious metals, such as gold, silver, and platinum. Some of the biggest machines used in the extraction of these metals include excavators, draglines, shovels, giant trucks, crushers, and grinding mills.
Excavators
Excavators are large, tracked vehicles equipped with a bucket or other attachments for digging and moving earth. They are often used to remove overburden (the layer of soil and rock that sits on top of a deposit of ore) in open-pit mines.
You might have seen one of these in the movies. The Bagger 288, a bucket wheel excavator, was used in a film 'Ghost Rider'. This bucket-wheel excavator costs $100 million and ten years to develop and is considered the world's largest land vehicle.
Draglines
Draglines: These are massive machines that consist of a boom, a bucket, and a cable. They remove overburden in open-pit mines and can dig depths of more than 100 meters (328 feet).
Shovels
Shovels are large machines equipped with a bucket or scoop for digging and moving earth and rock. They are often used with trucks to transport material from the mine to a processing plant.
Giant Trucks
Trucks are large, heavy-duty vehicles that transport ore and other materials from the mine to a processing plant. Some of the giant trucks used in the mining industry can carry loads of up to 400 tons.
Crushers
Crushers: These machines reduce the size of large rocks and ore to be more easily processed. They are typically used with other mining pieces of machinery, such as shovels and trucks.
Grinding mills
Grinding mills: These machines are used to grind ore into a fine powder, which is then used to extract precious metals. They are typically used in conjunction with crushers and other mining machinery.
The Global Mining Industry
These types of heavy machinery wouldn't exist without a mining industry. If you want to tap into the business opportunities mining presents, you need more than a season of world's dangerous jobs to get started. A wide range of statistics are available related to the mining industry and the extraction of precious metals.
Here are a few examples:
The global mining industry is worth around
$10 trillion annually
, with the precious metals sector accounting for a significant portion of this value.
Gold is the most valuable precious metal, with a global market value of around
$9 billion annually
. The largest gold mines in the world are located in countries such as South Africa, the United States, Russia, and Indonesia.
Silver is the second most valuable precious metal, with a global market value of around
$19 billion annually
. The largest silver mines in the world are located in countries such as Mexico, Peru, and China.
Platinum is the third most valuable precious metal, with a global market value of around
$9 billion annually
. The largest platinum mines in the world are located in countries such as South Africa, Russia, and Zimbabwe.
The mining industry is a major contributor to the global economy, providing employment for millions of people and generating significant tax revenues for governments worldwide.
The environmental impact of the mining industry has been a subject of significant concern in recent years, with many organizations calling for more sustainable and responsible mining practices.
Global Mineral Producers
If you're based in the United States it's good to understand the industry in terms of its worldwide footprint. The mining industry is global, with mines and processing facilities located in countries worldwide.
Some of the countries with the most significant mining sectors include:
China: China is the world's leading producer of many minerals, including coal, iron ore, and rare earth elements. It is also a significant copper, gold, and other precious metals producer.
Australia: Australia is a major global producer of minerals, including iron ore, coal, copper, and gold. It is also home to some of the world's largest and most technologically advanced mining operations.
United States: The United States is a major producer of coal, copper, gold, and other minerals. It is home to many of the world's largest and most technologically advanced mining companies.
Canada: Canada is a significant producer of minerals, including gold, nickel, and copper. It is also home to many of the world's largest mining companies.
Brazil: Brazil is also a significant producer of minerals, including iron ore, gold, and bauxite (the ore used to produce aluminum). It is home to many of the world's largest mining companies. It has some of the most technologically advanced mining operations in the
world.
The largest heavy machinery can be costly. Make sure you're tracking location and use in order to monitor heavy machinery.
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Ultimate Guide to Mining Tools & Equipment
Mining Tools A Guide to Mining Equipment and Mining Machines
"Mining tools" is a general phrase that refers to all the mining equipment and mining machines used to extract minerals from the earth.
Mined minerals appear in almost every consumer productfrom cars, to electronics, to jewelry and more. Minerals like uranium and coal are major energy sources that account for 50% of the USs energy supply.
All of these resources are obtained through the use of various types of mining tools and mining equipment.
Before we begin identifying key mining tools and mining machines, its important to understand the different types of mining methods for which these tools are used.
Toward that end, the first section of this guide covers the different mining techniques and methods. After we provide that context for the different ways mining is done we'll dive into the specific tools used for each type of mining.
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Types of Mining Methods
Mining falls into 4 categories: underground, open surface (pit), placer, and in-situ mining.
The type of materials that a mining operation is trying to extract and the mining techniques they're using to extract those minerals directly informs the types of mining tools that are used.
That being said, a basic method is always followed for surface and underground mining. That method is:
- Extraction. Extraction consists of digging, drilling, or blasting into the earth to extract minerals.
- Material handling. Material handling consists of sorting through materials, sending target minerals to a processing site, and sending irrelevant materials to a waste area.
Material processing
.Material processing
is where minerals go to be smelted, crushed, grinded, or refined, converting the minerals into finished products for distribution.
Surface Mining Methods
Surface mining is a mining method used to extract minerals that are close to the earths surface.
Mining methods for surface mining include:
-
Strip mining. Strip mining removes thin layers of surface material in order to reach the mineral. The layer above the mineral is called overburden, and it typically consists of soil and rocks. This surface mining technique is commonly used to extract coal that is laying near the surface, and it is a method that is used to prepare the area for open-pit mining.
-
Open pit mining. Open-pit mining is a technique that involves drilling into the earths surface to set explosives. These explosions create a large pit for miners to access underlying rocks. This surface mining technique can be used to extract silver.
-
Quarrying. Quarrying is a process in which miners cut blocks of hard stone. Miners will also extract by-products of these hard stones, like sand, gravel, or small stones. Quarrying is made accessible by open-pit mining. This surface mining technique is typically used to extract granite, marble, and other hard stones.
-
In-situ leach (ISL) mining. In-situ mining is primarily used for extracting uranium, which is used for nuclear power. This surface mining technique consists of dissolving the mineral in place without moving rock from the surface layers.
-
Placer mining. Placer mining is used to extract gold from sand or gravel by using pans and water. Gold, which has a higher density than sand and gravel, will sink faster, making it easier to collect.
Open-pit mine | Source: Adam Rhodes on Unsplash
Underground Mining Methods
There are several minerals that cannot be extracted by surface mining techniques.
In this case, underground mining will be used. Because of the confined nature of underground mining, the extraction process is different.
Mining methods for underground mining include:
-
Blast mining. Blast mining, just as it sounds, utilizes explosives to remove hard rock layers, loosen rocks, and open up underground mining areas.
-
Room and pillar mining. Room and pillar mining consists of the construction of rectangular pillars to support the weight of the ceiling while miners clear out the minerals from around the pillars. This technique can be done by specialized underground mining equipment.
-
Retreat mining. Retreat mining is the process of removing the pillars from room and pillar mining. This underground mining technique strategically removes the pillars, extracting the remaining mineral from the mine. As the pillars are removed, the mine collapses onto itself. This is an incredibly dangerous underground mining technique. A lot of careful planning goes into the pillar removal process to prevent injury and death.
-
Block caving. Block caving is a large-scale mining method that requires a longer development stage than any other underground mining method. This method blasts a gap at the bottom of the rock mass which causes the rock above to break up and collapse to fill the void while the surface of the mie caves inwards.
-
Cut and fill mining. Is a small-scale mining method that involves cutting horizontal slices in the orebody. Once the level is excavated, the level is backfilled and excavation moves up to the next level.
-
Drift and fill mining. Drift and fill mining is used when an orebody is wider than the drift itself. Drifts will be mined adjacent to one another, backfilling one before excavating another drift.
-
Longwall mining. Longwall mining is commonly used in coal mines and involves the use of a shearer set on a kilometer long track to grind coal from the mine face.
-
Shrinkage stope mining. Shrinkage stope mining is a highly productive mining method that is used to mine steep, uniform orebodies. Primary and secondary stopes are blasted throughout the orebody, with the primary stope being excavated and backfilled before extracting ore from the secondary stope.
-
Sublevel caving. Sublevel caving is used on orebodies with a steep dip. Ore is extracted from the footwall side to prevent fracturing. The orebody is blasted from the top down while the host rock on the hanging wall caves.
Salt mine | Source: Szabolcs Molnar from Pixabay
Mining Equipment for Soft Rock Mines Vs. Hard Rock Mines
Different mining tools are used for different types of minerals and mining techniques.
There are specific mining tools for soft rocks and specific tools for hard rocks, just as there are specific mining machines for surface mining techniques and specific tools for underground mining techniques.
The basic difference between soft rock mining and hard rock mining is that hard rock mining requires the use of explosive, and soft rock mining does not.
Soft Rock Mines
-
Do not require explosives for extraction.
-
Examples of soft rock minerals include salt, coal, bauxite, and potash.
-
All of these minerals can be mined using only specialized mining machinery.
Hard Rock Mines
-
Require explosives for extraction.
-
Examples of hard rock minerals include copper, gold, iron, lead, platinum, silver, uranium, and zinc.
-
In hard rock mines, hydraulic drills are used to drill holes where explosives can be inserted and then blasted.
Mining Tools and Equipment
There are a lot of different types of mining tools.
Instead of naming all these tools in one giant list, we've organized this guide into the different types of mining methods and the tools used for each one.
But before we dive into those specific categories, we wanted to share a list of mining tools and equipment by category so you can have a general understanding of what each category contains.
Here's a general list of mining tools and equipment:
- Miner toolstools that miners carry on them, like pickaxes, hammers, chisels, and shovels. These are classic mining tools that many are familiar with, so we wont dive into more detail on them.
- Mining PPEequipment that miners use to stay safe while working.
- Surface mining equipmentall the tools and mining machines used for surface mining.
- Underground mining equipmentall the tools and mining machines used for underground mining.
Now that we've covered things at a high level, let's dive into each specific category.
Mining PPE
In addition to traditional mining tools, miners also carry mining personal protection equipment (PPE) on them at all times, including things like:
- Air respirator systems. For breathing clean air.
- Cap lights. Lights that are attached on top of protective headwear.
- Hearing protection. For working in loud conditions.
- Miners pouch. A miners belt that provides lumbar support and carries cap light battery packs, tools, and a self rescuer.
- Protective communications. Wireless two way communications, plus a two way for emergency situations.
- Protective eyewear and headwear. To help protect the head from falling debris, etc.
- Reflective clothing. A safety measure so miners can easily be seen.
- Self-rescuers. A personal emergency respiratory protection device against carbon monoxide and other harmful noxious gases.
Surface Mining Equipment
Here are all the types of mining tools used in surface mining:
- Blasthole drills
- Blasthole drills are mining machines that drill holes into the earths surface for placing explosives
- Bucket-wheel excavators
- Bucket-wheel excavators are used in open-pit mining. These mining tools continuously dig, transport, and load materials, excavating up to 240,000 cubic tons of minerals per day.
- Dozers
- Dozers are earth-movers that drag dirt from one area to another.
- Dragline excavators
- Dragline excavators are used in strip mining to remove overburden. The massive bucket system is attached to large booms and dragged across the surface of the earth for excavation. This is one of the largest pieces of land mining equipment used in mining, or any industry.
- Graders
- Graders are used to create viable roads for mining trucks so they can transport minerals out of the mine and keep them profitable.
- Highwall miners
- Highwall miners are mining machines that extract coal from exposed seams. The highwall miners rotate up and down a wall, grinding mineral deposits out of the walls. These mining tools are also used for trench mining.
- Mining trucks
- Mining trucks are essentially large dump trucks used for mining. New technology has developed fully autonomous mining trucks that use both LiDAR and radar to freely move around a mining site.
- Shovels
- Shovels are used for digging and to extract broken rocks and minerals.
- Wheel tractor scrapers
- Wheel tractor scrapers are another earth-mover that operates similarly to a carpenter's plane. Unlike dozers, scrapers have the capability to load and carry materials.
Drones
Drones for mining
can be used for overground surveys to track progress, calculate stockpiles in and out of storage spaces, and inspect equipment and machinery.
Blasthole drill | Source: Cat Models
Underground Mining Equipment
Here are all the types of mining tools used in underground mining:
- Crane lifts
- Crane lifts are versatile in underground mining. These mining machines can be used to load explosives and carry other heavy loads and mining equipment.
- Continuous miners
- Continuous miners are a type of mining tool used in room and pillar mining, and have a large rotating drum with carbide teeth to scrape coal from seams. These mining tools can mine up to five tons of coal a minute and account for approximately 45% of underground coal production. They also have conveyor belts that transport coal, making this an automated process that is controlled remotely.
- Drones
- Underground
mining drones
, like Flyability'sElios 3
, are used for visual inspections in stopes, ore passes, ventilation shafts, conveyor belts, and other areas of an underground mine. - Drone technology has allowed inspections to be conducted in areas that are unsafe for humans to enter, presenting an invaluable tool in such hazardous conditions. However not all drones can be used in mines. For a drone to be functional in an underground mine, it must be able to
operate without GPS.
- Underground
- Jumbo drills
- Jumbo drills or mining drills are used to drill holes for explosives or to create mine shafts for miners to enter.
- Loaders and haulers
- Loaders and haulers are an extremely compact and maneuverable type of mining tool used in underground mining, which is designed specifically for underground work. Just like their names suggest, these mining tools load and haul away minerals.
- Longwall mining machines
- Longwall mining machines are the most common machines used in underground coal mining. These mining tools are used to build underground galleries and tunnels by leveraging the machines shearing capabilities.
- Refuge chambers
- Refuge chambers are stand-alone safety chambers for miners that are equipped with oxygen, food, water, and sanitary necessities in case of an emergency. These chambers can safely hold miners for 96 hours to eight days.
- Rock dusters
- Rock dusters are essential to preventing mining shafts from combusting. Dusters apply inert dust, or dust with a small amount of combustible materials, to counter the coal dust. This process is especially important when planned explosions are taking place.
- Roof bolters
- Roof bolters secure the ceiling of the mine with safety jacks to help prevent cave-ins.
- Scoops
- Scoops are used in room and pillar mining to load minerals onto trucks in an underground mine.
- Shotcrete machines
- Shotcrete machines spray concrete along mine tunnel walls and ceilings to reinforce the structural integrity of a mine shaft or tunnel.
- Underground rails
- Underground rails haul miners and materials in and out of a mine. It can sometimes take an hour or more for miners to arrive in the work zone.
- Ventilation systems
- Ventilation systems are crucial for workers to be present in the mines due to the noxious nature of coal and, specifically, coal dust. These systems are used to provide clean air for workers and regulate temperatures underground.
Its important to note that underground mining tools that operate in an enclosed environment are no-emission machines. They are specially built to still have the power to move tons of rocks at a time in these harsh conditions.
Elios 3 drone | Source: Flyability
Other Mining Tools
There are a number of other mining tools that are used in both surface and underground mining. Surface level processing mines are used in both types of mining too, and include an array of transport and processing tools.
LIST OF OTHER MINING TOOLS
- Hoppers
- Chutes
- Conveyor belts
- Stackers
- Reclaimers
- Feeders
- Crushers
- Mills
- Screens
- Roasters
- Mixers and agitators
Mining Tools: rugged and ready for hard work
The mining industry is millenia old and even today requires tough equipment that can adapt to complex and challenging environments. With the emergency of digitalization technology, it is becoming increasingly necessary to have laser or LiDAR scans of mines to use as records as well as part of surveying practices.
In underground mines, LiDAR carrying drones such as the Elios 3 are now helping achieve this goal. Drones provide remote access, making it safer to complete inspections without human exposure to risk. They can be used to document old workings as well as survey new mine environments.
With mining being an old industry, it can be slow to adopt new technology. However, we are seeing many locations adopt drone technology as a new kind of mining tool that inspects, surveys, and documents mines as well as mining equipment, streamlining inspections so they are safer, faster, and overall more efficient.
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