Why is silicone casting service Better?

The production of high quality components is the cornerstone of success for manufacturing companies that demand quality and precision. Medical device manufacturers, aviation engineers, and consumer product developers are continually seeking versatile molding options to promote world-class product design. Silicone mold making has emerged as an excellent option for a variety of industries that require molds that are durable and easy to create. Below is an introduction to silicone mold making that highlights some of the key benefits of silicone molding as well as some of the key industries that employ silicone mold making.

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Key Advantages of Silicone Mold Making

Silicone mold making is advantageous because of its ability to meet the unique needs of customers in a wide variety of industries. Additionally, its versatility and ability to retain its flexibility provide a solid foundation for micro-molding and over-molding projects. Below are some of the key benefits of silicone mold making:

• Ability to withstand extremely hot or extremely cold temperatures
• Silicone rubber can easily be customized to meet specific needs
• Low compression set
• Rapid cure cycles
• Superb stability
• Excellent for producing molded parts that require no secondary processing
• Silicone adheres well to plastic, glass and metals
• Outstanding safety properties
• Facilitates micro-molding, which is critical in the medical device industry

In particular, micro-molding has emerged into the spotlight as a crucial molding sub-category, especially for medical device manufacturers. As the development of portable and implantable medical devices continues to mushroom, the need to mold micro tiny device components will continue to grow. And because micro-molding is both challenging and costly, silicone mold making will continue to increase in popularity through its affordability and stability.

Industrial Applications for Silicone Mold Making

The versatility, safe composition and dependability of silicone makes silicone mold making a trusted option for applications in a wide variety of industries. For instance, liquid silicone rubber has become a popular option for a host of applications because of its ability to maintain its elasticity and properties in temperatures ranging from -70 to 450 degrees Fahrenheit. Below are some of the key industrial applications for silicone mold making:

• Medical device engineering
• Automotive design and engineering
• Electronics industry
• Aircraft manufacturing
• Construction

The immense scope of application offered by silicone molding has solidified its use across the globe. And with its ability to produce a wide variety of components quickly and affordably, the growth of silicone molding is expected to continue.

A Look at the Rise in the Popularity of ELASTOSIL ® Silicone Products

ELASTOSIL ® silicone products are rapidly gaining traction across many industries because of their environmental compatibility and good mechanical properties. ELASTOSIL ® products are basically elastomeric rubbers with a three-dimensional structure that have undergone vulcanization (either high-temperature or room-temperature). Manufactured by industry leader Wacker, ELASTOSIL ® products are known for their virtually unlimited application potential. As a result, ELASTOSIL ® products are now being used with increasing frequency in the production of textiles, toys, sporting goods and domestic goods. At the same time, they continue to be a trusted choice of leaders in the automotive and medical device industries.

How Silicone Mold Making Promotes Safety and a Cleaner Environment

Silicone mold making is steadily increasing in popularity among manufacturers who are safety conscious and motivated to preserve our environment. Below are the key ways that silicone - and ELASTOSIL ® products in particular - stand out as a safe alternative to other molding materials:

• Silicone produces no harmful gases if exposed to fire
• If silicone is burned, the result is water vapor and CO2 as opposed to toxins
• ELASTOSIL ® products are easy to clean, promoting sanitary conditions
• ELASTOSIL ® silicones are also resistant to damage by cleaning agents
• ELASTOSIL ® LR silicones are water and heat resistant
• Specialty ELASTOSIL ® products are UL 94 V-0 compliant
• Silicones have few ingredients and are plasticizer-free, making them non-poisonous
• Some ELASTOSIL ® products are flame-retardant, making them difficult to set on fire
• ELASTOSIL ® LR silicones are inorganic, making them safe for food contact 

Through its safe composition and lack of harmful emissions, silicone has positively transformed the mold making industry. Industries that utilize silicone mold making can engage in manufacturing activities without worrying about harming our environment or food.

The Role of Experience and Commitment to Quality in Silicone Mold Making

When evaluating companies and products in the silicone mold making industry, you should choose an experienced provider that demonstrates a strong commitment to quality. Ideally, a provider should possess the following attributes:

• Decades of industry experience
• A focus on product innovation
• An understanding of the customized needs of individual markets
• Commitment to continued quality improvement in product design
• Desire to expand into new markets
• Adherence to industry regulations
• Accessible technical support
• ISO and/or TUV certification

In addition to these attributes, a silicone molding company should possess the scalability required to complete unique customer requests and rush orders. This is particularly critical in meeting the molding needs of medical device manufacturers.

Selecting a Silicone Mold Making Expert with a Focus on Quality

With over 25 years of experience in the adhesive distribution industry, we are dedicated to providing affordable customized mold making solutions to clients across a wide variety of industries. To meet the unique needs of our customers, we partner with Wacker, a global leader in the silicone mold making industry with over 100 years of experience. Through this partnership, we have the resources to quickly respond to the specific product demands of manufacturers across the globe. And through access to an extensive network of state-of-the-art technical support centers, we are committed to ensuring that customers receive prompt technical assistance if necessary. Please contact us to learn more about the advantages of silicone mold making and the ELASTOSIL ® line of products. We look forward to hearing from you!

Silicone and urethane casting is an excellent way quickly manufacture high-quality plastic cast parts in small to medium quantities (~10- parts) with shorter lead times and lower tooling costs than injection molding. In fact, it has some of the lowest unit costs of any manufacturing technology, including 3D printing, while rivaling injection molding for quality and versatility.

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Cast plastic parts are durable and inexpensive. They consistently render fine surface details and offer high-quality finishes with the look and feel of consumer products. Because they are significantly less expensive than injection molding, silicone and urethane casting are also useful for quickly creating prototypes for molded parts.

Urethane and silicone casting are a versatile middle ground between 3D printing and injection molding that can offer the best of both worlds. Modern advances in materials have made silicone and urethane cast parts comparable in quality to injection molded parts. At the same time, these cast parts can be produced in small to medium quantities faster and at less cost than with injection molding.

When compared to 3D printing, silicone and urethane casting materials have a wider range of chemical, thermal and mechanical properties than 3D printed plastics.. Because they are not restricted by the size of a printing bed, cast parts also offer better value for medium to large parts. Lastly, cast parts have superior finish and fine detail when compared to 3D printed parts, which means they can accurately create the look and feel of consumer products without any additional finishing.

Common applications for rapid casting include:

Whenever applicable, we use 3D printing to create the master patterns for silicone and urethane mold-making, so you can have tooling in weeks, not months. Because urethane casting is so good at rendering fine details, it can easily reproduce custom finishes, saving time and money. If you have a part that you need replicated, we can easily reverse engineer existing objects with 3D scanning as well.

Once created, each mold can be used to cast thousands of parts with the look, feel and durability of finished products. Because they are relatively quick and inexpensive to produce, silicone and urethane molds are also a cost-effective option for iterating prototypes for cast or molded parts.

Urethane and silicone molds can cast a range of materials, including elastomers and rigid plastics, as well as silicone, plaster and even concrete. Cast plastic parts can range from 20A &#; 90D on a durometer and come in high-heat, flame-retardant, food-safe and medical-grade options.

As a result, cast parts can stand up to a variety of specialty applications in demanding environments including the aerospace, medical and food industries. We can even work with other materials like concrete and plaster! Contact us if you don&#;t see the material you want to use below.

If you&#;re ready to start a cast urethane or silicone project, get a free quote in 24 hours or less by filling out our quick quote form.

Interested in our other services? RapidMade is your go-to source when it comes to 3D Printing for Prototyping and more.

Our engineers will review your project and get back to you with a cost estimate and project analysis. Want to learn more? Give us a call!

For more information, please visit silicone casting service.