Zirconium Phosphate Market | Size, Share, Price, import, ...
Zirconium Phosphate Market | Size, Share, Price, import, ...
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Zirconium Phosphate
Market Size, Capacity, Demand & Supply
The global Zirconium Phosphate market was valued at 67.65 Million USD in and will grow with a CAGR of 5.17% from to , based on Research newly published report.
The prime objective of this report is to provide the insights on the post COVID-19 impact which will help market players in this field evaluate their business approaches. Also, this report covers market segmentation by major market verdors, types, applications/end users and geography(North America, East Asia, Europe, South Asia, Southeast Asia, Middle East, Africa, Oceania, South America).
Zirconium phosphate is an inorganic cation exchange material, which is acidic. Zirconium phosphate is also known as zirconium hydrogen phosphate. It has structural formula of Zr(HPO4)2 nH2O and its Chemical Abstracts Service (CAS) number is -29-7. Zirconium phosphate possesses exceptional material properties such as solid state ion conductivity and high chemical & thermal stability. The layer structured zirconium phosphate can be interleaved with small organic groups, atoms, molecules, and polymers. Various phases of zirconium phosphate differ in their crystalline structure and inter-laminar spaces.
Gamma (Zr(PO4)(H2PO4)2H2O) phase and alpha (Zr(HPO4)2H2O) are commonly used phases of zirconium phosphate. Zirconium phosphate is used in catalysis, Medical, nanocomposites, nuclear waste management, and clinical dialyzers.The major manufacturers of Zirconium Phosphate in the globe are Sunshine Technology Co., Ltd, Sigma-Aldrich (Merck), American Element, ZIRCOMET LIMITED, BOC Sciences, etc. The largest company, Sunshine Technology, which accounts for over 55% of the whole production market, is from China, and the following firms mainly headquartered in the USA and the UK.. As for the types, normal ZrP takes over almost half of the whole market.
By Market Verdors:
- Sunshine Technology Co., Ltd
- Sigma-Aldrich (Merck)
- American Element
- ZIRCOMET LIMITED
- BOC Sciences
- Hi-Lyte
By Types:
- Normal ZrP
- Nano ZrP
- Medical ZrP
By Applications:
- Medical
- Catalysis
- Ion Exchange Material
Key Indicators Analysed
- Market Players & Competitor Analysis: The report covers the key players of the industry including Company Profile, Product Specifications, Production Capacity/Sales, Revenue, Price and Gross Margin - & Sales with a thorough analysis of the market&#;s competitive landscape and detailed information on vendors and comprehensive details of factors that will challenge the growth of major market vendors.
- Global and Regional Market Analysis: The report includes Global & Regional market status and outlook -. Further the report provides break down details about each region & countries covered in the report. Identifying its sales, sales volume & revenue forecast. With detailed analysis by types and applications.
- Market Trends: Market key trends which include Increased Competition and Continuous Innovations.
- Opportunities and Drivers: Identifying the Growing Demands and New Technology
- Porters Five Force Analysis: The report provides with the state of competition in industry depending on five basic forces: threat of new entrants, bargaining power of suppliers, bargaining power of buyers, threat of substitute products or services, and existing industry rivalry.
Key Reasons to Purchase
- To gain insightful analyses of the market and have comprehensive understanding of the global market and its commercial landscape.
- Assess the production processes, major issues, and solutions to mitigate the development risk.
- To understand the most affecting driving and restraining forces in the market and its impact in the global market.
- Learn about the market strategies that are being adopted by leading respective organizations.
- To understand the future outlook and prospects for the market.
- Besides the standard structure reports, we also provide custom research according to specific requirements.
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Chapter 1 Industry Overview
1.1 Definition
1.2 Assumptions
1.3 Research Scope
1.4 Market Analysis by Regions
1.4.1 North America Market States and Outlook (-)
1.4.2 East Asia Market States and Outlook (-)
1.4.3 Europe Market States and Outlook (-)
1.4.4 South Asia Market States and Outlook (-)
1.4.5 Southeast Asia Market States and Outlook (-)
1.4.6 Middle East Market States and Outlook (-)
1.4.7 Africa Market States and Outlook (-)
1.4.8 Oceania Market States and Outlook (-)
1.4.9 South America Market States and Outlook (-)
1.5 Global Zirconium Phosphate Market Size Analysis from to
1.5.1 Global Zirconium Phosphate Market Size Analysis from to by Consumption Volume
1.5.2 Global Zirconium Phosphate Market Size Analysis from to by Value
1.5.3 Global Zirconium Phosphate Price Trends Analysis from to
1.6 COVID-19 Outbreak: Zirconium Phosphate Industry Impact
Chapter 2 Global Zirconium Phosphate Competition by Types, Applications, and Top Regions and Countries
2.1 Global Zirconium Phosphate (Volume and Value) by Type
2.1.1 Global Zirconium Phosphate Consumption and Market Share by Type (-)
2.1.2 Global Zirconium Phosphate Revenue and Market Share by Type (-)
2.2 Global Zirconium Phosphate (Volume and Value) by Application
2.2.1 Global Zirconium Phosphate Consumption and Market Share by Application (-)
2.2.2 Global Zirconium Phosphate Revenue and Market Share by Application (-)
2.3 Global Zirconium Phosphate (Volume and Value) by Regions
2.3.1 Global Zirconium Phosphate Consumption and Market Share by Regions (-)
2.3.2 Global Zirconium Phosphate Revenue and Market Share by Regions (-)
Chapter 3 Production Market Analysis
3.1 Global Production Market Analysis
3.1.1 - Global Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin Analysis
3.1.2 - Major Manufacturers Performance and Market Share
3.2 Regional Production Market Analysis
3.2.1 - Regional Market Performance and Market Share
3.2.2 North America Market
3.2.3 East Asia Market
3.2.4 Europe Market
3.2.5 South Asia Market
3.2.6 Southeast Asia Market
3.2.7 Middle East Market
3.2.8 Africa Market
3.2.9 Oceania Market
3.2.10 South America Market
3.2.11 Rest of the World Market
Chapter 4 Global Zirconium Phosphate Sales, Consumption, Export, Import by Regions (-)
4.1 Global Zirconium Phosphate Consumption by Regions (-)
4.2 North America Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.3 East Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.4 Europe Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.5 South Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.6 Southeast Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.7 Middle East Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.8 Africa Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.9 Oceania Zirconium Phosphate Sales, Consumption, Export, Import (-)
4.10 South America Zirconium Phosphate Sales, Consumption, Export, Import (-)
Chapter 5 North America Zirconium Phosphate Market Analysis
5.1 North America Zirconium Phosphate Consumption and Value Analysis
5.1.1 North America Zirconium Phosphate Market Under COVID-19
5.2 North America Zirconium Phosphate Consumption Volume by Types
5.3 North America Zirconium Phosphate Consumption Structure by Application
5.4 North America Zirconium Phosphate Consumption by Top Countries
5.4.1 United States Zirconium Phosphate Consumption Volume from to
5.4.2 Canada Zirconium Phosphate Consumption Volume from to
5.4.3 Mexico Zirconium Phosphate Consumption Volume from to
Chapter 6 East Asia Zirconium Phosphate Market Analysis
6.1 East Asia Zirconium Phosphate Consumption and Value Analysis
6.1.1 East Asia Zirconium Phosphate Market Under COVID-19
6.2 East Asia Zirconium Phosphate Consumption Volume by Types
6.3 East Asia Zirconium Phosphate Consumption Structure by Application
6.4 East Asia Zirconium Phosphate Consumption by Top Countries
6.4.1 China Zirconium Phosphate Consumption Volume from to
6.4.2 Japan Zirconium Phosphate Consumption Volume from to
6.4.3 South Korea Zirconium Phosphate Consumption Volume from to
Chapter 7 Europe Zirconium Phosphate Market Analysis
7.1 Europe Zirconium Phosphate Consumption and Value Analysis
7.1.1 Europe Zirconium Phosphate Market Under COVID-19
7.2 Europe Zirconium Phosphate Consumption Volume by Types
7.3 Europe Zirconium Phosphate Consumption Structure by Application
7.4 Europe Zirconium Phosphate Consumption by Top Countries
7.4.1 Germany Zirconium Phosphate Consumption Volume from to
7.4.2 UK Zirconium Phosphate Consumption Volume from to
7.4.3 France Zirconium Phosphate Consumption Volume from to
7.4.4 Italy Zirconium Phosphate Consumption Volume from to
7.4.5 Russia Zirconium Phosphate Consumption Volume from to
7.4.6 Spain Zirconium Phosphate Consumption Volume from to
7.4.7 Netherlands Zirconium Phosphate Consumption Volume from to
7.4.8 Switzerland Zirconium Phosphate Consumption Volume from to
7.4.9 Poland Zirconium Phosphate Consumption Volume from to
Chapter 8 South Asia Zirconium Phosphate Market Analysis
8.1 South Asia Zirconium Phosphate Consumption and Value Analysis
8.1.1 South Asia Zirconium Phosphate Market Under COVID-19
8.2 South Asia Zirconium Phosphate Consumption Volume by Types
8.3 South Asia Zirconium Phosphate Consumption Structure by Application
8.4 South Asia Zirconium Phosphate Consumption by Top Countries
8.4.1 India Zirconium Phosphate Consumption Volume from to
8.4.2 Pakistan Zirconium Phosphate Consumption Volume from to
8.4.3 Bangladesh Zirconium Phosphate Consumption Volume from to
Chapter 9 Southeast Asia Zirconium Phosphate Market Analysis
9.1 Southeast Asia Zirconium Phosphate Consumption and Value Analysis
9.1.1 Southeast Asia Zirconium Phosphate Market Under COVID-19
9.2 Southeast Asia Zirconium Phosphate Consumption Volume by Types
9.3 Southeast Asia Zirconium Phosphate Consumption Structure by Application
9.4 Southeast Asia Zirconium Phosphate Consumption by Top Countries
9.4.1 Indonesia Zirconium Phosphate Consumption Volume from to
9.4.2 Thailand Zirconium Phosphate Consumption Volume from to
9.4.3 Singapore Zirconium Phosphate Consumption Volume from to
9.4.4 Malaysia Zirconium Phosphate Consumption Volume from to
9.4.5 Philippines Zirconium Phosphate Consumption Volume from to
9.4.6 Vietnam Zirconium Phosphate Consumption Volume from to
9.4.7 Myanmar Zirconium Phosphate Consumption Volume from to
Chapter 10 Middle East Zirconium Phosphate Market Analysis
10.1 Middle East Zirconium Phosphate Consumption and Value Analysis
10.1.1 Middle East Zirconium Phosphate Market Under COVID-19
10.2 Middle East Zirconium Phosphate Consumption Volume by Types
10.3 Middle East Zirconium Phosphate Consumption Structure by Application
10.4 Middle East Zirconium Phosphate Consumption by Top Countries
10.4.1 Turkey Zirconium Phosphate Consumption Volume from to
10.4.2 Saudi Arabia Zirconium Phosphate Consumption Volume from to
10.4.3 Iran Zirconium Phosphate Consumption Volume from to
10.4.4 United Arab Emirates Zirconium Phosphate Consumption Volume from to
10.4.5 Israel Zirconium Phosphate Consumption Volume from to
10.4.6 Iraq Zirconium Phosphate Consumption Volume from to
10.4.7 Qatar Zirconium Phosphate Consumption Volume from to
10.4.8 Kuwait Zirconium Phosphate Consumption Volume from to
10.4.9 Oman Zirconium Phosphate Consumption Volume from to
Chapter 11 Africa Zirconium Phosphate Market Analysis
11.1 Africa Zirconium Phosphate Consumption and Value Analysis
11.1.1 Africa Zirconium Phosphate Market Under COVID-19
11.2 Africa Zirconium Phosphate Consumption Volume by Types
11.3 Africa Zirconium Phosphate Consumption Structure by Application
11.4 Africa Zirconium Phosphate Consumption by Top Countries
11.4.1 Nigeria Zirconium Phosphate Consumption Volume from to
11.4.2 South Africa Zirconium Phosphate Consumption Volume from to
11.4.3 Egypt Zirconium Phosphate Consumption Volume from to
11.4.4 Algeria Zirconium Phosphate Consumption Volume from to
11.4.5 Morocco Zirconium Phosphate Consumption Volume from to
Chapter 12 Oceania Zirconium Phosphate Market Analysis
12.1 Oceania Zirconium Phosphate Consumption and Value Analysis
12.2 Oceania Zirconium Phosphate Consumption Volume by Types
12.3 Oceania Zirconium Phosphate Consumption Structure by Application
12.4 Oceania Zirconium Phosphate Consumption by Top Countries
12.4.1 Australia Zirconium Phosphate Consumption Volume from to
12.4.2 New Zealand Zirconium Phosphate Consumption Volume from to
Chapter 13 South America Zirconium Phosphate Market Analysis
13.1 South America Zirconium Phosphate Consumption and Value Analysis
13.1.1 South America Zirconium Phosphate Market Under COVID-19
13.2 South America Zirconium Phosphate Consumption Volume by Types
13.3 South America Zirconium Phosphate Consumption Structure by Application
13.4 South America Zirconium Phosphate Consumption Volume by Major Countries
13.4.1 Brazil Zirconium Phosphate Consumption Volume from to
13.4.2 Argentina Zirconium Phosphate Consumption Volume from to
13.4.3 Columbia Zirconium Phosphate Consumption Volume from to
13.4.4 Chile Zirconium Phosphate Consumption Volume from to
13.4.5 Venezuela Zirconium Phosphate Consumption Volume from to
13.4.6 Peru Zirconium Phosphate Consumption Volume from to
13.4.7 Puerto Rico Zirconium Phosphate Consumption Volume from to
13.4.8 Ecuador Zirconium Phosphate Consumption Volume from to
Chapter 14 Company Profiles and Key Figures in Zirconium Phosphate Business
14.1 Sunshine Technology Co., Ltd
14.1.1 Sunshine Technology Co., Ltd Company Profile
14.1.2 Sunshine Technology Co., Ltd Zirconium Phosphate Product Specification
14.1.3 Sunshine Technology Co., Ltd Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
14.2 Sigma-Aldrich (Merck)
14.2.1 Sigma-Aldrich (Merck) Company Profile
14.2.2 Sigma-Aldrich (Merck) Zirconium Phosphate Product Specification
14.2.3 Sigma-Aldrich (Merck) Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
14.3 American Element
14.3.1 American Element Company Profile
14.3.2 American Element Zirconium Phosphate Product Specification
14.3.3 American Element Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
14.4 ZIRCOMET LIMITED
14.4.1 ZIRCOMET LIMITED Company Profile
14.4.2 ZIRCOMET LIMITED Zirconium Phosphate Product Specification
14.4.3 ZIRCOMET LIMITED Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
14.5 BOC Sciences
14.5.1 BOC Sciences Company Profile
14.5.2 BOC Sciences Zirconium Phosphate Product Specification
14.5.3 BOC Sciences Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
14.6 Hi-Lyte
14.6.1 Hi-Lyte Company Profile
14.6.2 Hi-Lyte Zirconium Phosphate Product Specification
14.6.3 Hi-Lyte Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
Chapter 15 Global Zirconium Phosphate Market Forecast (-)
15.1 Global Zirconium Phosphate Consumption Volume, Revenue and Price Forecast (-)
15.1.1 Global Zirconium Phosphate Consumption Volume and Growth Rate Forecast (-)
15.1.2 Global Zirconium Phosphate Value and Growth Rate Forecast (-)
15.2 Global Zirconium Phosphate Consumption Volume, Value and Growth Rate Forecast by Region (-)
15.2.1 Global Zirconium Phosphate Consumption Volume and Growth Rate Forecast by Regions (-)
15.2.2 Global Zirconium Phosphate Value and Growth Rate Forecast by Regions (-)
15.2.3 North America Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.4 East Asia Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.5 Europe Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.6 South Asia Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.7 Southeast Asia Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.8 Middle East Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.9 Africa Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.10 Oceania Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.2.11 South America Zirconium Phosphate Consumption Volume, Revenue and Growth Rate Forecast (-)
15.3 Global Zirconium Phosphate Consumption Volume, Revenue and Price Forecast by Type (-)
15.3.1 Global Zirconium Phosphate Consumption Forecast by Type (-)
15.3.2 Global Zirconium Phosphate Revenue Forecast by Type (-)
15.3.3 Global Zirconium Phosphate Price Forecast by Type (-)
15.4 Global Zirconium Phosphate Consumption Volume Forecast by Application (-)
15.5 Zirconium Phosphate Market Forecast Under COVID-19
Chapter 16 Conclusions
Research Methodology
Figure Product Picture
Figure North America Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure United States Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Canada Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Mexico Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure East Asia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure China Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Japan Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure South Korea Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Europe Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Germany Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure UK Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure France Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Italy Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Russia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Spain Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Netherlands Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Switzerland Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Poland Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure South Asia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure India Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Pakistan Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Bangladesh Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Southeast Asia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Indonesia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Thailand Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Singapore Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Malaysia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Philippines Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Vietnam Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Myanmar Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Middle East Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Turkey Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Saudi Arabia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Iran Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure United Arab Emirates Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Israel Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Iraq Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Qatar Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Kuwait Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Oman Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Africa Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Nigeria Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure South Africa Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Egypt Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Algeria Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Algeria Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Oceania Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Australia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure New Zealand Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure South America Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Brazil Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Argentina Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Columbia Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Chile Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Venezuela Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Peru Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Puerto Rico Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Ecuador Zirconium Phosphate Revenue ($) and Growth Rate (-)
Figure Global Zirconium Phosphate Market Size Analysis from to by Consumption Volume
Figure Global Zirconium Phosphate Market Size Analysis from to by Value
Table Global Zirconium Phosphate Price Trends Analysis from to
Table Global Zirconium Phosphate Consumption and Market Share by Type (-)
Table Global Zirconium Phosphate Revenue and Market Share by Type (-)
Table Global Zirconium Phosphate Consumption and Market Share by Application (-)
Table Global Zirconium Phosphate Revenue and Market Share by Application (-)
Table Global Zirconium Phosphate Consumption and Market Share by Regions (-)
Table Global Zirconium Phosphate Revenue and Market Share by Regions (-)
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Major Manufacturers Capacity and Total Capacity
Table - Major Manufacturers Capacity Market Share
Table - Major Manufacturers Production and Total Production
Table - Major Manufacturers Production Market Share
Table - Major Manufacturers Revenue and Total Revenue
Table - Major Manufacturers Revenue Market Share
Table - Regional Market Capacity and Market Share
Table - Regional Market Production and Market Share
Table - Regional Market Revenue and Market Share
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table - Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin
Figure - Capacity, Production and Growth Rate
Figure - Revenue, Gross Margin and Growth Rate
Table Global Zirconium Phosphate Consumption by Regions (-)
Figure Global Zirconium Phosphate Consumption Share by Regions (-)
Table North America Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table East Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table Europe Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table South Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table Southeast Asia Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table Middle East Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table Africa Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table Oceania Zirconium Phosphate Sales, Consumption, Export, Import (-)
Table South America Zirconium Phosphate Sales, Consumption, Export, Import (-)
Figure North America Zirconium Phosphate Consumption and Growth Rate (-)
Figure North America Zirconium Phosphate Revenue and Growth Rate (-)
Table North America Zirconium Phosphate Sales Price Analysis (-)
Table North America Zirconium Phosphate Consumption Volume by Types
Table North America Zirconium Phosphate Consumption Structure by Application
Table North America Zirconium Phosphate Consumption by Top Countries
Figure United States Zirconium Phosphate Consumption Volume from to
Figure Canada Zirconium Phosphate Consumption Volume from to
Figure Mexico Zirconium Phosphate Consumption Volume from to
Figure East Asia Zirconium Phosphate Consumption and Growth Rate (-)
Figure East Asia Zirconium Phosphate Revenue and Growth Rate (-)
Table East Asia Zirconium Phosphate Sales Price Analysis (-)
Table East Asia Zirconium Phosphate Consumption Volume by Types
Table East Asia Zirconium Phosphate Consumption Structure by Application
Table East Asia Zirconium Phosphate Consumption by Top Countries
Figure China Zirconium Phosphate Consumption Volume from to
Figure Japan Zirconium Phosphate Consumption Volume from to
Figure South Korea Zirconium Phosphate Consumption Volume from to
Figure Europe Zirconium Phosphate Consumption and Growth Rate (-)
Figure Europe Zirconium Phosphate Revenue and Growth Rate (-)
Table Europe Zirconium Phosphate Sales Price Analysis (-)
Table Europe Zirconium Phosphate Consumption Volume by Types
Table Europe Zirconium Phosphate Consumption Structure by Application
Table Europe Zirconium Phosphate Consumption by Top Countries
Figure Germany Zirconium Phosphate Consumption Volume from to
Figure UK Zirconium Phosphate Consumption Volume from to
Figure France Zirconium Phosphate Consumption Volume from to
Figure Italy Zirconium Phosphate Consumption Volume from to
Figure Russia Zirconium Phosphate Consumption Volume from to
Figure Spain Zirconium Phosphate Consumption Volume from to
Figure Netherlands Zirconium Phosphate Consumption Volume from to
Figure Switzerland Zirconium Phosphate Consumption Volume from to
Figure Poland Zirconium Phosphate Consumption Volume from to
Figure South Asia Zirconium Phosphate Consumption and Growth Rate (-)
Figure South Asia Zirconium Phosphate Revenue and Growth Rate (-)
Table South Asia Zirconium Phosphate Sales Price Analysis (-)
Table South Asia Zirconium Phosphate Consumption Volume by Types
Table South Asia Zirconium Phosphate Consumption Structure by Application
Table South Asia Zirconium Phosphate Consumption by Top Countries
Figure India Zirconium Phosphate Consumption Volume from to
Figure Pakistan Zirconium Phosphate Consumption Volume from to
Figure Bangladesh Zirconium Phosphate Consumption Volume from to
Figure Southeast Asia Zirconium Phosphate Consumption and Growth Rate (-)
Figure Southeast Asia Zirconium Phosphate Revenue and Growth Rate (-)
Table Southeast Asia Zirconium Phosphate Sales Price Analysis (-)
Table Southeast Asia Zirconium Phosphate Consumption Volume by Types
Table Southeast Asia Zirconium Phosphate Consumption Structure by Application
Table Southeast Asia Zirconium Phosphate Consumption by Top Countries
Figure Indonesia Zirconium Phosphate Consumption Volume from to
Figure Thailand Zirconium Phosphate Consumption Volume from to
Figure Singapore Zirconium Phosphate Consumption Volume from to
Figure Malaysia Zirconium Phosphate Consumption Volume from to
Figure Philippines Zirconium Phosphate Consumption Volume from to
Figure Vietnam Zirconium Phosphate Consumption Volume from to
Figure Myanmar Zirconium Phosphate Consumption Volume from to
Figure Middle East Zirconium Phosphate Consumption and Growth Rate (-)
Figure Middle East Zirconium Phosphate Revenue and Growth Rate (-)
Table Middle East Zirconium Phosphate Sales Price Analysis (-)
Table Middle East Zirconium Phosphate Consumption Volume by Types
Table Middle East Zirconium Phosphate Consumption Structure by Application
Table Middle East Zirconium Phosphate Consumption by Top Countries
Figure Turkey Zirconium Phosphate Consumption Volume from to
Figure Saudi Arabia Zirconium Phosphate Consumption Volume from to
Figure Iran Zirconium Phosphate Consumption Volume from to
Figure United Arab Emirates Zirconium Phosphate Consumption Volume from to
Figure Israel Zirconium Phosphate Consumption Volume from to
Figure Iraq Zirconium Phosphate Consumption Volume from to
Figure Qatar Zirconium Phosphate Consumption Volume from to
Figure Kuwait Zirconium Phosphate Consumption Volume from to
Figure Oman Zirconium Phosphate Consumption Volume from to
Figure Africa Zirconium Phosphate Consumption and Growth Rate (-)
Figure Africa Zirconium Phosphate Revenue and Growth Rate (-)
Table Africa Zirconium Phosphate Sales Price Analysis (-)
Table Africa Zirconium Phosphate Consumption Volume by Types
Table Africa Zirconium Phosphate Consumption Structure by Application
Table Africa Zirconium Phosphate Consumption by Top Countries
Figure Nigeria Zirconium Phosphate Consumption Volume from to
Figure South Africa Zirconium Phosphate Consumption Volume from to
Figure Egypt Zirconium Phosphate Consumption Volume from to
Figure Algeria Zirconium Phosphate Consumption Volume from to
Figure Algeria Zirconium Phosphate Consumption Volume from to
Figure Oceania Zirconium Phosphate Consumption and Growth Rate (-)
Figure Oceania Zirconium Phosphate Revenue and Growth Rate (-)
Table Oceania Zirconium Phosphate Sales Price Analysis (-)
Table Oceania Zirconium Phosphate Consumption Volume by Types
Table Oceania Zirconium Phosphate Consumption Structure by Application
Table Oceania Zirconium Phosphate Consumption by Top Countries
Figure Australia Zirconium Phosphate Consumption Volume from to
Figure New Zealand Zirconium Phosphate Consumption Volume from to
Figure South America Zirconium Phosphate Consumption and Growth Rate (-)
Figure South America Zirconium Phosphate Revenue and Growth Rate (-)
Table South America Zirconium Phosphate Sales Price Analysis (-)
Table South America Zirconium Phosphate Consumption Volume by Types
Table South America Zirconium Phosphate Consumption Structure by Application
Table South America Zirconium Phosphate Consumption Volume by Major Countries
Figure Brazil Zirconium Phosphate Consumption Volume from to
Figure Argentina Zirconium Phosphate Consumption Volume from to
Figure Columbia Zirconium Phosphate Consumption Volume from to
Figure Chile Zirconium Phosphate Consumption Volume from to
Figure Venezuela Zirconium Phosphate Consumption Volume from to
Figure Peru Zirconium Phosphate Consumption Volume from to
Figure Puerto Rico Zirconium Phosphate Consumption Volume from to
Figure Ecuador Zirconium Phosphate Consumption Volume from to
Sunshine Technology Co., Ltd Zirconium Phosphate Product Specification
Sunshine Technology Co., Ltd Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
Sigma-Aldrich (Merck) Zirconium Phosphate Product Specification
Sigma-Aldrich (Merck) Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
American Element Zirconium Phosphate Product Specification
American Element Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
ZIRCOMET LIMITED Zirconium Phosphate Product Specification
Table ZIRCOMET LIMITED Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
BOC Sciences Zirconium Phosphate Product Specification
BOC Sciences Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
Hi-Lyte Zirconium Phosphate Product Specification
Hi-Lyte Zirconium Phosphate Production Capacity, Revenue, Price and Gross Margin (-)
Figure Global Zirconium Phosphate Consumption Volume and Growth Rate Forecast (-)
Figure Global Zirconium Phosphate Value and Growth Rate Forecast (-)
Table Global Zirconium Phosphate Consumption Volume Forecast by Regions (-)
Table Global Zirconium Phosphate Value Forecast by Regions (-)
Figure North America Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure North America Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure United States Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure United States Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Canada Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Canada Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Mexico Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Mexico Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure East Asia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure East Asia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure China Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure China Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Japan Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Japan Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure South Korea Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure South Korea Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Europe Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Europe Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Germany Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Germany Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure UK Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure UK Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure France Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure France Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Italy Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Italy Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Russia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Russia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Spain Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Spain Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Netherlands Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Netherlands Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Swizerland Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Swizerland Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Poland Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Poland Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure South Asia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure South Asia a Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure India Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure India Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Pakistan Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Pakistan Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Bangladesh Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Bangladesh Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Southeast Asia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Southeast Asia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Indonesia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Indonesia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Thailand Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Thailand Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Singapore Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Singapore Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Malaysia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Malaysia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Philippines Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Philippines Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Vietnam Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Vietnam Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Myanmar Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Myanmar Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Middle East Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Middle East Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Turkey Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Turkey Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Saudi Arabia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Saudi Arabia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Iran Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Iran Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure United Arab Emirates Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure United Arab Emirates Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Israel Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Israel Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Iraq Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Iraq Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Qatar Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Qatar Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Kuwait Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Kuwait Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Oman Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Oman Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Africa Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Africa Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Nigeria Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Nigeria Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure South Africa Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure South Africa Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Egypt Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Egypt Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Algeria Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Algeria Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Morocco Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Morocco Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Oceania Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Oceania Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Australia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Australia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure New Zealand Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure New Zealand Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure South America Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure South America Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Brazil Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Brazil Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Argentina Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Argentina Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Columbia Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Columbia Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Chile Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Chile Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Venezuela Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Venezuela Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Peru Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Peru Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Puerto Rico Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Puerto Rico Zirconium Phosphate Value and Growth Rate Forecast (-)
Figure Ecuador Zirconium Phosphate Consumption and Growth Rate Forecast (-)
Figure Ecuador Zirconium Phosphate Value and Growth Rate Forecast (-)
Table Global Zirconium Phosphate Consumption Forecast by Type (-)
Table Global Zirconium Phosphate Revenue Forecast by Type (-)
Figure Global Zirconium Phosphate Price Forecast by Type (-)
Table Global Zirconium Phosphate Consumption Volume Forecast by Application (-)
Greener metal pretreatment process saves manufacturer ...
Metal fabrication manufacturer Quality Industries upgraded its metal pretreatment and powder coating lines with greener, nonphosphate cleaning chemicals and a less wasteful powder coating application process, saving time and money. Photo courtesy of Quality Industries, La Vergne, Tenn.
When Quality Industries&#; heavily used pretreatment and powder coat system reached the point at which repairing it was too costly, the manufacturer replaced it with a new automated system that was faster, greener, and less waste-producing.
&#;Simply put, the pretreatment and powder coating systems we began using 20 years ago had exhausted their useful life,&#; explained Ken Ham, vice president of engineering and technical services.
&#;It had gotten to a point where we were pouring so much money into the maintenance and repair of it that we knew we couldn&#;t sustain the production requirements we had with such unreliable production processes.&#;
Quality Industries management viewed the need for changes as an opportunity for environmental and productivity upgrades. It invested about $4 million in upgrades to both the cleaning chemicals used in the pretreatment process and the powder coating system, including the wash system, dryoff oven, cure oven, and powder coating delivery system. The new system was completed in August , .
Pretreatment System
The new pretreatment (wash) system included a new cleaner chemistry, changes to the wash stations, and lowered energy consumption. The new system was installed by Midwest Finishing Systems, the main integrator.
Greener, Phosphate-free Chemistry. Quality Industries had been using a five-stage iron phosphate pretreatment system. In stage 1, an alkaline cleaner was applied, followed by a rinse in stage 2. The third stage was an iron phosphate treatment, with fluoride added to it to get a good edge on aluminum because both steel and aluminum go through the system at the same time. The fourth stage was another rinse, and fifth was a deionized rinse with a nonchromated sealer, said Chris Fann, senior vice president of operations. The company also used zinc phosphate cleaners in some operations.
The company consulted with its chemical supplier, Calvary Industries, which advised it to switch from its phosphate-based cleaner to a zirconium-based pretreatment system&#;a more environmentally friendly bath chemistry.
Phosphate dumping has been linked to the overgrowth of harmful algae blooms, such as the outbreak in the Toledo, Ohio region in that cut off the city&#;s potable water source for days.
The more environmentally benign chemistry does not need any special hazardous waste removal, or special handling, as the phosphate pretreatment did.
&#;Whenever the bath life is expired and has to be recharged, we can neutralize the chemistry and it can go directly into our sewer system,&#;&#; Fann said.
Fewer Chemicals, Less Waste. Not only does the new pretreatment system come with improved chemistry quality, it also reduces the quantity of chemicals the manufacturer must use. The new automated system is equipped with monitors for all of the chemicals in the wash stages and replenishes the baths to the correct levels, continuously.
&#;The old line was manually maintained, so people had to go and check the chemistry in batch tanks manually and make adjustments constantly to keep the baths current. We are no longer dumping tanks and completely starting over, with all of the waste that comes from that,&#; Ham said. &#;So there are inherent cost savings in that.&#;
Lower Temperatures; Less Energy Consumption. Substituting zirconium for the phosphate cleaners brought additional benefits in the form of reduced energy demand, Ham said. The iron phosphate had to be heated to be activated, but the zirconium is activated at ambient temperature, so the company was able to reduce its heating costs.
Faster Processing. The payback on investment stems not only from buying fewer chemicals and less energy, but also from the productivity gains from the new process&#;s speed. &#;The old line ran about 8 ft. per minute; now we are able to run it at 18 FPM,&#; Ham said.
Powder Coating System: Nothin&#; but Powder
More efficiencies await the metal components after they leave the pretreatment process and head into the powder coating booth. The manufacturer installed a new Nordson ColorMax® 2 powder coating system. Ham estimates that Quality Industries realizes a 20 percent improvement in raw material savings over the previous system because the new system has a more efficient application process and better powder reclamation (see Figure 1).
Figure 1: Quality Industries new powder coating system applies the powder in a more targeted way. The guns adjust to the part being sprayed. Photo courtesy of Quality Industries.
&#;The new system is significantly more efficient in how much powder we use and how much coverage we get. The powder booth is just one part of the investment, but it is where a lot of savings and quality improvements come from,&#; Ham said.
Better Application=Less Powder Waste. Fann said that although the process doesn&#;t make the powder adhere any better, the application process is more targeted, providing better yield. The new system has electronic monitors that send signals to the system so that it makes adjustments for the size, dimensions, and coating requirements of each component going through the booth. &#;The guns adjust to what&#;s being sprayed, so they put the powder precisely where it&#;s supposed to be,&#; he said. &#;In the old system, you fogged the entire booth and brought the parts into the fog.&#;
Better Reclamation = Less Virgin Powder. The new powder coating system also reduces raw material usage because it is more efficient in reclaiming the powder. &#;It&#;s better technology&#;more efficient in recovering the reusable powder from the booth and respraying it over and over,&#; Fann said.
&#;We do very little spray to waste,&#; Fann said. He added that most of the powder can be reclaimed and reutilized&#;recirculated and mixed back in with the virgin powder to be reused. The powder coat that does become waste must be hauled off as a special waste stream for disposal at a fee.
At Triple Speed. In addition, the new powder coat system is about three times faster than the old system. &#;We gained a lot of speed and a lot of efficiency from the paint system, so now we have sellable capacity in the coatings area,&#; Ham said. &#;We&#;re using the same chemistry and powder so we&#;re getting the same adherence results. It&#;s just that we can do it so much faster.&#;
Ham conceded that the company encountered &#;start-up issues&#; that come with any new system and a learning curve related to changes in how the parts are hung and handled, but anticipates being able to consolidate all of the work that had required a two-plus-shift operation to a one-shift operation.
Ham added that the aim is not to reduce staff; rather, the people who were on the second shift can be redeployed to other places throughout the facility. &#;Then we&#;ll have two extra shifts of capacity out there that we can sell and bring other products into the building.&#;
Higher First-time Quality Rate. As if the increased speed and decreased raw material waste were not enough, Ham said that the first-time quality rate has improved as well.
&#;On the old line we were seeing a 20 to 25 percent part rejection rate, due mostly to equipment failures&#;the guns not acting properly, trash in the system, and so forth. The old system had a lot of rust inside the ovens and wash that could fall on parts and get stuck in the powder. Once we get a part on the new line and get a program written for that part, we are seeing excellent first-time-quality results.&#; The reject rate now is 5 percent or less under normal conditions.
The company strives to reduce that reject rate even more, but the results are complicated by some of the complex shapes and geometries in the enclosures and extrusions, such as complex profiles with small valleys, ridges, and return flanges and small openings that require manual applications because of the nature of the powder coating process.
In a powder coating system, electrical charges go through the hooks and the conveyor line that draw powder to the part, Ham explained. The static charge is what makes the powder stick to the part while it&#;s still in powder form. &#;The electrical enclosures we make for Schneider Electric have a box configuration with 90-degree angles and enclosed spaces. If you get an area that is confined, like in a corner, you&#;re basically getting the same effect of having two positive magnetic poles forcing the powder away from each other. So it repels rather than attracts the static charge. It&#;s called a Faraday cage effect. So the powder has to be manually applied,&#; he said.
Beyond ROI
Ham said that the company&#;s projection for the finishing system&#;s return on investment (ROI) is 3.5 years, based on current business. &#;If we only run it one shift a day, we&#;ll get our money back in a little over three years. If we get more business and fill up second shift, then we significantly decrease that payback time.&#;
As to the $3.7 million price tag, Ham said that the investment decision wasn&#;t a &#;straight-up business case&#; based on ROI alone. It is part of Quality Industries CEO and President Warren Hayslip&#;s long-range vision for the company as a world-class supplier.
Quality Industries declares its commitment to protecting the environment and the safety of its employees front and center on its website: &#;Quality Industries is dedicated to continually improving its environmental, health and safety compliance policies and procedures. We avoid hazardous processes involving heavily chlorinated solvents and heavy metal pretreatments.
&#;We prioritize the safety of people and of the environment through a full-time Environmental, Health and Safety Department within our company that is devoted to worker health and safety, as well as environmental protection and recycling. When it comes to human and environmentally friendly codes and practices, Quality Industries strives to lead the industry, setting an example for other companies to follow.&#;
The investment decision is future-leaning. &#;It was investing in one of our core competencies for future growth. It was a strategic investment. Being able to provide complete finishing services to its major customers like Schneider Electric, Paccar, Miller Industries, and a solar energy company is mission critical.&#; (see Figure 2).
Figure 2: Upgrading and greening its finishing process is part of Quality Industries&#; strategy to become a world-class supplier to its major customers.
Quality Industries has grown into an integrated contract manufacturer with $100 million-plus annual sales. It provides engineering services, component parts, subassemblies, and finished products.
Got thoughts? I&#;d love to hear from you. .
&#;&#;&#;&#;&#;
Quality Industries, Inc., PO Box , 130 Jones Boulevard, La Vergne, TN , , , www.qualityindustries.com
If you are looking for more details, kindly visit zirconium phosphate manufacturer.
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